About Planned Costs on a Job
Material Cost
If material is Per Unit: (job qty Released * material qty per assembly / (1 - scrap factor)) * material unit cost
If material is Per Lot: (material qty per assembly / (1 - Scrap Factor)) * material unit cost
Material Overhead Cost
Material overhead is calculated the same regardless of the material's type.
Fixed Material Overhead: Material Cost * material Fixed Overhead rate
Variable Material Overhead: Material Cost * material Variable Overhead rate
Setup Cost and Overhead
For each operation, the system calculates the planned setup hours and then the planned setup cost and labor overhead associated with setup.
Setup Time: (Setup Hours / Efficiency)
Setup Cost: Setup Time * Setup Rate
Fixed Setup Overhead: Setup Time * operation Fixed Labor overhead rate
Variable Setup Overhead: Setup Time * operation Variable Labor overhead rate
Run (Labor) Cost and Overhead
For each operation, the system calculates the planned run time and then the planned run cost and run labor overhead.
Labor Time: job quantity Released * (operation Labor Hours Per Piece * Quantity Resources)
Run Cost: Labor Time * operation Run Rate
Fixed Overhead: Labor Time * operation Fixed Labor overhead rate
Variable Overhead: Labor Time * operation Variable Labor overhead rate
Machine Overhead
For each operation, the system calculates the planned machine time and then the planned machine overhead costs:
Machine Time: job quantity Released * (operation Machine Hours Per Piece / Efficiency)
Machine Fixed Overhead: Machine Time * operation Fixed Labor overhead rate
Machine Variable Overhead: Machine Time * operation Variable Labor overhead rate