Examples of Use

Cumulative Downtime Trend

This report can be used to view the trend of cumulative downtime by machine.

To achieve this, apply these filters (other filters can also be used):

Select a suitable time frame, such as Last 24 Hours on the Time Frame tab.
Group by Machine.
Group by Hour.
Select the Include Running Totals check box on the Grouping tab.
Select a Machine Type to limit the results to Machines of similar properties.

Run the report and select the Cumulative Downtime Breakdown 2 Date chart.

The chart displays date and time on the x-axis, cumulative downtime duration on the y-axis, and a separate line for each machine.

Downtime Timeline for Bottleneck Machines

This report can be used to view a timeline of downtime at bottleneck machines.

To achieve this, apply these filters (other filters can also be used):

Select a suitable time frame, such as Last Month on the Time Frame tab.
Include only Machine Stops.
Include only stops for Bottleneck Machines.

Run the report and select the Downtime Timeline chart.

The chart displays a downtime timeline with a separate row for each bottleneck machine.

Top 5 Breakdown Reasons by Line

This report is used to analyze the most significant breakdown reasons for each production line.

To achieve this, apply these filters (other filters can also be used):

Select a suitable time frame, such as Last Month on the Time Frame tab.
Group by Line.
Group by Stop Reason and limit to top 5 results.
Select the Breakdown Stop Reason Type.
Include only Machine Stops.

Run the report and select the Downtime: Breakdown1 Stack By Breakdown2 chart.

The chart displays production lines on the x-axis, cumulative downtime duration on the y-axis, and a different color for each stop reason.

Compare the Top-N machine stops by material and line

This report is used to compare the most common machine stop reasons across different materials and production lines. This analysis can help identify whether certain materials contribute to specific downtime patterns.

To achieve this, apply these filters (other filters can also be used):

Select a suitable time frame, such as Last Month on the Time Frame tab.
Group by Material, then Line, then Stop Reason. Step the Top-N value for the Stop Reason group.
Include only Machine Stops.

Run the report.

This displays the material number, followed by Line and Top-N machine stops to allow for comparison.