Material Control
The Material Control component presents the material status at the level of items and warehouses. Material links are an important element and are created during material synchronization. In the Material Workbench, you can perform aggregation across several items and warehouses.
On the
behavior tab, you can select these elements:- Report view
- Items
- Shortage status filter
- Demand types filter
- Supply types filter
On the
behavior tab, you can define a more detailed item selection, the link status, and the item type.On the
behavior tab, you can select how items are sorted in material control.On the
behavior tab, you can select the shelf life threshold criteria.Four report views are displayed as tabs:
- The
- Shortage status
- The types of demands, supplies, and material links that exist in the plan
This tab is useful to provide an overview at item or warehouse level. This tab can be the starting point for drill down on detailed information for each item and warehouse.
tab contains, at
aggregated item or warehouse level, this information: - The
- Shortage status
- The type of demand
- The material links that exist in the plan
This tab is useful to identify how many and which external requirements will not be delivered on time. For example, you can identify how many and which customer orders will be delayed.
tab
contains, for each external requirement, this information: - The
- Quantity
- Due date
- Delay
- The orders
This tab is useful to identify how many external supplies will not be delivered on time. For example, you can identify how many and which customer orders will be delayed.
tab
contains information, for each external supply, - The tab contains information items with life span problems. The tab is useful if monitoring durability is vital internally in the production. The tab is also useful at end-item level to avoid unsellable items.
Shortage status
Material shortage is determined for each material link. Shortages arise when demand cannot be met on time because production orders or purchased components are not available when required. Two types of material shortages exist:
- Time shortage, where supply is later than demand. This shortage type is temporary.
- Quantity shortage, where no supply can cover demand. This shortage type is permanent.
The material lead time defines when a material can be replenished. Therefore shortage outside the lead time is less critical. Consequently, each material link can have one of these four shortage status:
Time Shortage
Time shortage outside lead time
Quantity shortage
Quantity shortage outside lead time
Shortage status at item level
The shortage status at item level is the aggregation of the shortage status of all the material links for this specific item. Therefore, an item can have several shortage statuses at the same time.
Late external supply
Simulation allows calculating the latest start and end for all the orders and the operations. Thereby simulation allows calculating also the latest demand time for all the demands. If an external supply is later than the latest demand time, then a material issue exist. The late external supplies are marked in reports and you can define the scoreboard records that identify the late external supplies.
Scoreboard record
Scoreboard records display the KPIs that are defined by the planner. These examples show how KPIs can be used:
- How many items have shortage inside the lead time
- How many items must purchase department handle, for example, create new purchase orders to cover demands
- How many purchase orders cause delays to end-item orders
Symbols and buttons
See the symbol and button tooltips in the application.