Scheduling production online

Production scheduling lets you consolidate demand for the same finished good to optimize production. You schedule production based on when the goods are needed or on the production start date. The two methods for scheduling production are online and batch.

The online method of scheduling production lets you build a schedule manually and control if one or many work orders are to be produced.

See Work orders and How do I schedule production? for more details

Use this procedure to schedule production online.

Schedule production online

  1. Access Production Schedule (WO20.1). This table describes the form actions available.
    Build Add information the application needs to gather and organize outstanding demand for one finished good.
    Change Select the Separate or Group line actions in the Process tab.
    Delete

    Discontinue scheduling for the item. The item must be unreleased.

    Note: The Delete form action is not used for normal processing. With it, you can delete selections started but not released. Do not select the Delete form action in place of the Finish form action. If you select the Finish form action before releasing, the application displays a message warning you that work orders were not created. If you select the Delete form action, no message displays (you are unaware that no work orders were created).
    Inquire Display demand for the finished good according to when it is needed.
    Release Create the work orders for demand that was selected by the Separate or Group line actions.
    Finish Complete scheduling production for the finished good.
  2. Select the Build tab to enter information prior to using the Build form action, or to make changes to scheduling process information. Specify this information:
    Company

    Select a company number defined on Company (IC01.1).

    Location

    Select a valid stock location as defined on Location (IC02.1). It is also the production facility where finished goods are produced for work orders.

    If this field is blank, this form processes applicable items assigned to all locations defined for the company in Item Location (IC12.1).

    Item

    Select the finished good for which you want to schedule production for.

    Period End Dates

    The group of fields, Period End Dates, are used to establish flexible "time fences" which group demand records together. These groups are then displayed on the Process tab. Each period date indicates the end of that period.

    Type a date in the Period 1 field to display the unscheduled demand after the date in the Previous Period and up to the date in this field. The date typed in the Period 2 field displays unscheduled demand from the dates following Period 1 to the end date in Period 2.

    Note: On the Process tab, you can group demand records for production scheduling within a specific period.
    Date Used

    Select whether you want the application to display demand based on the Date Needed or the Production Start Date. If you select Production Start Date, the application factors in the production lead time for that finished good (as defined in the Inventory Control application).

    Document Demand View

    Select how you want to display the document demand during the scheduling process.

    Summary displays summary lines by period for orders and for requisitions. This option also consolidates demand from multiple demand sources onto one work order.

    Detail lists orders and requisitions separately (forecast demand is always summarized). This option also separates demand onto individual work orders.

    Firm Allocation

    Select whether or not the finished good gets allocated to the originating source document demand when a work order is being created for one sales order, requisition, or work order. If you select Yes, it allows an order, requisition, or work order after production feedback, to continue processing without having to allocate the finished good to the source document. If the field is set to No, the finished good needs to be allocated later.

    This option also marks the allocation as firm allocation, meaning that batch allocation cannot deallocate quantities from this finished good demand.

    Work Order Status

    Select the status for work orders to be created in as a result of production scheduling (Unreleased, Released, Exploded, or In Production). Maintaining work orders

    After you have selected and released demand and work orders have been created, you can change the status for the next demand records to select and release for work orders.

    Production Dates

    Type the production start date to default to the start date of the work order shown on the Scheduled Work Orders subform when you select demand lines on the Process tab to be scheduled.

    Work Order Capacity

    This is the maximum quantity of a finished good that may be scheduled to a single work order. No capacity checking occurs when the schedule is being released, if this field does not contain a value.

    Work Order

    Select the work order. This identifies the work order that will be assigned to the first work order created from a selection/release process of production scheduling. This field is required if work order numbers are manually assigned for the production facility. Do not type a value in this field if work order numbers are automatically assigned for the production facility.

  3. Select the Build form action. This gathers document and/or forecast demand to be scheduled for production for a finished good.
  4. Select the Process tab to view the schedule you built. The demand displays on the Process tab according to the options selected on the Build tab as to what the period end dates are and whether to display document demand detail.

    Select demand to schedule on the Process tab by selecting the Group or Separate line action with the Change form action, depending on whether you want to group multiple demands or if you want individual work orders for specific demand lines that display on the Process tab. You can group some demands into one group to be combined on a work order and mark other demand lines to be placed on separate work orders within the same selection process before releasing the schedule. You can optionally indicate if you want more than one work order created from each demand line marked as separate or from the lines marked as grouped. Use the following guidelines to enter field values:

    Line Action

    Select the line action you want to perform.

    • Select the Group line action to group lines together for work order creation.

    • Select the Separate line action to select lines that are to go to separate work orders.

    • Select the Delete line action to unmark any grouped or separate marked lines.

    X

    Select X to display the Scheduled Work Orders (WO20.2). View the information that will appear on the work order (including production dates that defaulted from the Build tab).

    Change the start date, end date, or work order number as needed. You can change quantities, but the total of all lines must equal the quantity scheduled. For example, if you reduce the quantity of the first line by three, you must add that quantity to a second line.

    Note: After you select demand, make changes to scheduled work orders, and release the demand, you can repeat these tasks on demand that has not yet been scheduled.
  5. Select the Release form action to create work orders for the scheduled demand.
  6. Select the Finish form action to indicate that you have completed scheduling production for the finished good. Before you select the Finish form action, you can repeat the steps on demand lines that still show on the Process tab that have not been grouped or marked to create separate work orders. This lets you group additional demand lines into a different work order from an earlier grouping selection and release.

    If the user who started the scheduling process was not able to complete it, you can delete the schedule process and start over. Do not do this if the person who started the scheduling is still scheduling production for the finished good.

    If you have grouped or marked several demand lines on the Process tab for separate work orders but have not released the schedule and you decide you do not want scheduling to occur, you can select the Delete form action instead of unmarking the individual demand lines and selecting the Finish form action.

Related reports and inquiries

To Use
List demand for finished goods from document sources by production facility Item Document Demand Report (WO215)
List document and forecast demand for finished goods at a production facility Schedule Planning Report (WO220)
Inquire on which finished goods need to be produced for a location Finished Goods to Produce (WO82.1)