Internal subcontracting for depot repair

Overview

When a defect occurs in a product, the customer requests for a repair and sends the product to the service department. The service department repairs the product, but a part of the repair is subcontracted to another repair center that belongs to another legal entity. Therefore an internal invoice is based on the actual material used, the actual hours booked, and the actual other costs such as transportation costs, is required to cover the repair costs incurred by the subcontracting repair center..

Creation of the Maintenance Sales Order

If a customer sends the product to a service department for repair, the service department creates a maintenance sales order using the Maintenance Sales Orders (tsmsc1100m000) session. Example The service department (in The Netherlands) receives an order from the customer to repair a defective product. The service department creates a maintenance sales order.

Creation of the Work Order

The service department must generate a work order for the repair center using the Work Orders (tswcs2100m000) session. The repair center must plan the repair activities and acquire the required material and/or tools. Example The service center generates a work order and assigns this work order to a repair center located at its own location.

Shipment of the Goods

The customer sends the defective product to the repair center. Example The customer sends the product to a repair center in Netherlands.

Receipt of the Product

The defective product is received at the repair center.

Repair Activity

The repair center repairs the product. If the product cannot be repaired at the current repair center, the repair work can be subcontracted to another repair center. A new repair order must be created for the product at the new repair center. Example At the repair center in the Netherlands, the first repair activity takes place. If the product cannot be repaired on this location, the repair order is created for another repair location in the United Kingdom and the product is send to this repair location for repair.

Transfer of the Product

Repair at the Repair Center

The product must be repaired and all cost such as materials used, and hours spent must be captured in the work order. If Internal Invoicing is implemented, the cost must be available on the work order. Example The repair center in United Kingdom repairs the product and includes all the cost on the work order.The product is transferred to the next repair center. Example The product is transferred from repair center, in Netherlands, and received at repair centre in United Kingdom.

Customer Invoicing

The service department invoices the customer, unless the product is repaired under the warranty or contract.

Internal Invoicing

The internal invoicing can be based on the actual repair costs or a fixed repair price. For internal invoicing, the repair center must invoice the service department where the product is initially received. The internal invoice must be based on the Follow-up work order. The internal invoice must be created before the work order is closed using the Close Work Orders (tswcs2265m000) session. When the invoice is created, additional costs cannot be booked to the work order. The internal invoice is required for legal reporting and to support internal pricing. Example: The repair center in the United Kingdom invoices the service department (of the maintenance sales order) on time and material, based on the actual costs or based on a fixed repair rate. This internal invoice is created when all the costs (material, time and other costs) are booked on the work order and no changes are allowed resulting in all costs invoiced internally. For Internal Invoicing, these Price Methods can be used:

  • Fixed Price : A fixed internal price is specified. This price does not depend on the type of repair or the actual costs but depends on the item to be repaired and on Enterprise Units, therefore, LN uses Price Books (tdpcg0111m000) logic. All cost lines must be passed to Invoicing with an invoice amount of zero, and the cost amount specified. When fixed repair price for the repair of this product is specified, the rate is independent for the actual cost. This price can be used when items are repaired on a regular basis. In this case, the internal price is known and the fixed repair price is set to reflect the average repair costs.
  • Time and Material : The internal price is based on the actual costs, therefore, on the material used, the hours spent, and on other costs. All the actuals are priced and invoiced separately. The types of cost are:

    Material Pricing with Price Origins supported

    • Actual cost: The total cost amount specified in the Work Order Material Resources (tswcs4110m000) session is used. Surcharges are applicable.
    • Commercial Price: When the price origin is Commercial Price, for the materials issued on the work order, the commercial rate is used to determine the price on the internal invoice. The Price Books (tdpcg0111m000) functionality can be used along with the Internal Price Search Method defined in the General Service Parameters (tsmdm0100m000) session. Note: The internal business partners linked to the enterprise units are used to search the price. For more Information please refer to Internal commercial rates.
    • Zero pricing : For Price Origin Zero Pricing, LN creates invoicing lines with zero costs.

    Labor Pricing with Price Origins supported

    • Actual cost: The actual cost amount specified in the Work Order Labor Resources (tswcs4120m000) session is used. Additionally, Surcharges are applicable.
    • Commercial Price: To determine a commercial price for labor, the Internal Sales Labor Rate defined in the Service Offices (tsmdm1100m000) session is used. This labor rate specifies the sales labor rate when this service department performs a task for another service department using the specific Labor Rates defined in Service Offices (tsmdm1100m000) session. Labor rates for internal business partner can be specified. Note: The internal business partners linked to the enterprise units are used to search the price. For more Information please refer to Internal commercial rates.
    • Zero pricing: LN creates invoicing lines with zero costs for Price Origin Zero Pricing.

    Pricing Other Cost

    For the other costs such as tooling, traveling, and freight, a price based on the actual costs (with or without surcharge) is applicable. For Other Cost Pricing, these Price Origins are supported:

    • Actual cost: The actual cost amount specified in the Work Order Other Resources (tswcs4130m000) session is used. Surcharges are applicable.
    • Zero pricing: LN creates invoicing lines with zero costs for Price Origin Zero Pricing.