作业车间工艺流程工序 (tirou4101m000)

使用此进程以管理作业车间工艺流程工序。

此进程显示来自以下进程的数据:

  • 作业车间工艺流程工序 - 工序步骤 (tirou4110m000)
  • 工艺流程工序 - 指示 (tirou4115m000)
  • 作业车间工艺流程工序 - 技能 (tirou4112m000)
  • 作业车间工艺流程工序 - 工具 (tirou4111m000)
  • 作业车间工艺流程工序 - 流程变量 (tirou4113m000)
注意

要使用此进程,必须将概念激活 (tcemm4600m000)进程中的地点特定作业车间参数设置为活动正在准备

产品

产品标识。

地点

定义了工艺流程地点

.
工艺流程

The sequence of operations required to manufacture an item.

For each operation, the reference operation, machine, and work center are specified, as well as information about setup time and cycle time.

修订号

采用相关工艺流程工序的工艺流程修订号。

状态

工艺流程的状态。

允许值

  • 已过期
  • 已核准
生效日期

工艺流程的生效日期。

工艺流程基本物料数量

周期时间所基于的产品数量。

最小数量

使用工艺流程的产品的最小数量。

最大数量

使用工艺流程的产品的最大数量。

订单提前期

根据工艺流程工序中定义的提前期元素,用小时或天表示的物料生产时间。

.
工序

工序标识。

下道工序

If you defined a network routing, the operation specified in this field must be performed after the current operation.

参考工序

The reference operation code.

参考工序地点

The site for which the reference operation is specified.

参考工序机器类型

The code of the machine type the reference operation is specified for.

Note: 

You can specify the same reference operation for one or more machine types, sites or capacity groups.

参考工序工作中心

The code of the work center the reference operation is specified for.

计划组

工艺流程所链接的排程器计划组。

机器类型

生产过程中使用的机器类型。

工作中心

A specific production area consisting of one or more people and/or machines with identical capabilities, that can be considered as one unit for purposes of the capacity requirement planning and detailed scheduling.

工作中心地点

The code of the site to which the work center belongs. Only for subcontracting work centers, that can deviate from the site of the routing.

准备工作的人工资源 (全时约当数)

The number of employees needed for setup, expressed in full-time equivalent.

产品的人工资源 (全时约当数)

The number of employees needed, expressed in full-time equivalent.

文本

如果选中此复选框,则存在附加文本。

Production
准备时间

The time required for setting up or changing over a machine before you start running the machine. Setup time can be long, for example, if you change over from using black paint to using white paint. Setup time can be short, for example, if you change over from using white paint to using yellow paint. The setup time must indicate an average of all possible setup times.

生产周期

The (average) time between completion of two separate units of production, independent of the number of machines. For example, the cycle time of motors assembled at a rate of 120 per hour is 30 seconds.

生产率

The number of units for which the task can be performed per unit of time on a work center. The unit is per hour or per minute depending on the 生产率时间单位 field in the 作业车间主数据参数 (tirou0100m000) session. The rate is derived from the cycle time as they are reciprocative.

If the 使用生产率 parameter in the 作业车间主数据参数 (tirou0100m000) session is selected, you can enter the production rate, and the cycle time will be derived.

机器数量

生产过程中使用的机器数量。

处理时间

The process time is the time between completion of two separate units of production on a machine. If an operation is processed on two machines, and has a cycle time of 4 minutes, the process time will be 8 minutes.

Logistics
排队时间

The amount of time that an order remains at a work center before setup, or work is performed.

排队时间用于计算提前期。排队时间以天或小时表示。天或小时必须解释为链接至工作中心的工作时间日历中的天和小时。

如果时间单位字段为,则 LN 会将提前期的输入值舍入为整数值。

等待时间

The time that an order remains at a work center after an operation is completed until it is moved to the next operation.

LN does not plan wait times according to a specific calendar. Planning of the wait time is based on a 7 * 24 hours week schedule.

A typical example is the time required for drying after the application of paint.

当 LN 根据工艺流程计算计划订单的起始时间和终止时间时,LN 会考虑等待时间。等待时间以天或小时表示。天或小时与日历无关。可用时间视为一天 24 小时、一周 7 天。

如果时间单位字段为,则 LN 会将提前期的输入值舍入为整数值。

等待时间产生的计划缓冲工位使您可以在连续工序之间建立特定的容限,以便在必须调整计划时能够移动工序。

Note: 

如果工作中心类型字段为成本计算装配线工位缓冲工位,则此字段不可访问。

移动时间

The time that a semifinished good is in transit from one operation to the next operation. After the last operation, the move time is the time required to transfer the finished good to the warehouse.

Move time is one of the lead-time elements LN plans according to a specific calendar.

如果时间单位字段为,则 LN 会将提前期的输入值舍入为整数值。

时间单位

The time unit used to define 排队时间, 等待时间 and 移动时间.

报告产品

You can use the report methods:

允许值

  • 人工

    Reporting is done by an employee.
  • 自动

    Reporting is done by the completion of another operation.
  • 按机器

    Reporting is done via machine operations instead of per operation.
报告机时

Specify the way machine hours are reported:

允许值

  • 反冲

    This is an automatic calculation based on reported quantities.
  • 人工

    Reporting is done by an employee.
  • 未定义

    This applies to 报告机时 on converted orders. Reporting is based on the 人工时数 value.
报告人工工时

Specify the method by which labor hours are reported during production.

允许值

  • 反冲

    This is an automatic calculation based on reported quantities.
  • 人工

    Reporting is done by an employee.
使用转移批

如果选中此复选框, you can start work on a routing operation before the preceding operation is finished.

转移批量

The quantity of product that must be finished to start the next routing operation if the 使用转移批 check box is selected.

固定期间

An indication whether the production time is fixed, or is dependent on the order quantity. If the production time has a fixed duration, then it equals the cycle time. If it is indicated that the production time does not have a fixed duration, the cycle time is multiplied by the order quantity.

For example, baking one bread in the oven takes one hour. Baking a hundred breads at once also takes a fixed duration of one hour.

完成时触发 DMS

如果选中此复选框,则会在报告工序已完成时运行直接材料供应 (DMS) 计划。

子装配件

An intermediary product in a production process that is not stored or sold as an end product, but that is passed on to the next operation.

For subcontracting purposes, a manufacturer can send a subassembly to a subcontractor to carry out work on the subassembly. This subassembly has its own item code defined in the 物料基础数据.

After work is finished, the subcontractor sends the subassembly back to the manufacturer. Also this reworked subassembly has its own item code defined in the 物料基础数据.

子装配件仓库

发送或接收子装配件的仓库。

Subcontracting with Material Flow

如果选中此复选框,则只有具有材料流支持的分包用于生产此物料。

Kanban
料箱

A vessel used to store or move material.

出货方式

处理料箱中的物料所采用的装运方法。例如,货堆不能高于 10 层。

料箱容量

料箱中堆放的物料数量。

看板编号

用于拉式系统的看板的编号。

看板说明

用作看板标识的工序内看板的说明。

Miscellaneous
活动

The project activity defined in the 活动 (tipcs4101m000) session to which the operation is related.

Note: 

Only applies to customized items.

固定准备时间

为了开始运行某台机器而设置或对调该机器所需要的顺序独立时间。

设置的废品率

Unusable or rejects of intermediate products, for example, because of faulty components, or products lost in cutting and sawing operations.

The gross requirements and/or an operation's input quantity must be increased to account for anticipated scrap.

For an operation, you can define planned scrap as a fixed quantity (setup scrap), or as relative loss via discrete yield.

产出率类型

Determines if and how lost products come out of production if the yield percentage is below 100%.

Two yield types are available:

  • 离散

    Lost products come out of production as rejected products.
  • 连续

    Lost products disappear completely, for example, through evaporation.

允许值

/baanerp/ti/domains/ydtp

产出率百分比

The usable output from a operation expressed as a percentage of its input.

示例 1: An operation in the production process for light bulbs has a yield of 98%. So, out of every 100 light bulbs produced, 98 are good on average. The remaining light bulbs are faulty, and will therefore be rejected.

示例 2: Steel wires are twisted together to produce a steel cable. Due to the twisting, the cable is 10% shorter than the wires from which it is produced. So, the yield is set to 90%.

如果已定义工序,则需要按工序定义产出率。

存在例外

如果选中此复选框,会将例外链接至该工艺流程。 换言之,工艺流程受单元有效性控制。 如果删除单元有效性中的工艺流程例外,该复选框将被清除。

Note: 

您无法定义标准工艺流程的例外情况。

标准配置

如果选中此复选框,工作流程将成为物料标准配置的一部分。 与工艺流程相关的成本将包括在标准成本价中。 如果清除了标准配置复选框,则工艺流程不会成为物料标准配置的一部分。 与工艺流程相关的成本不会包括在标准成本价中。

标准配置复选框连同例外 (tcuef0105m000) 进程中的有效复选框的设置,可共同指示是否将该工艺流程用于特定的有效单元。

  • 如果选中了标准配置复选框,并且为链接至工艺流程的例外清除了有效复选框,则会省略特定有效单元或需求的工艺流程。
  • 如果清除了标准配置复选框,并且为链接至工艺流程的例外选中了有效复选框,则将为特定有效单元或需求添加工艺流程。
Note: 

如果工艺流程附带例外,但您不希望使用例外(例如,用于销售备件或用于非单元有效的成品),可以清除该复选框。