Job Shop Routing Operation (tirou4601m000)

Field Information

Product

The product ID.

Site

The site for which the routing is defined.

Routing

routing

Revision

The routing revision to which the related routing operation applies.

Status

The status of the routing.

Allowed values

• New
• Expired
• Approved

Effective Date

The date the routing becomes effective.

Routing Quantity

The quantity of product on which the cycle time is based.

Standard Routing

If this check box is selected, the operation sequence is linked to a standard routing for the selected item and site combination and may apply to several items. The Standard Routing Code field contains the standard routing code.

Minimum Quantity

The minimal quantity of product for which the routing is used.

Maximum Quantity

The maximal quantity of product for which this routing is used.

Reference Operation Text

If this check box is selected, text is present related to the production order.

Order Lead Time

order lead time

Operation Text

If this check box is selected, text is present related to the operation.

Operation

The operation ID.

Next Operation

If you defined a network routing, the operation that is specified in this field must be performed after the current operation.

Note: This field is visible if the Allow Parallel Operations in Routing check box in the Job Shop Master Data Parameters (tirou0100m000) session is selected.

• Regular routing

  If you do not define a network routing, the Next field must be 0 (zero) for all routing operations. In that case, the operations are performed in order of operation number, for example, 10 - 15 - 20 - 40.

• Network routing

  If you define a network routing, the following conditions apply:

  • Exactly one operation is the end operation. For the end operation, the Next field is 0 (zero).
  • The operation number of the next operation must be greater than the number of the current operation. For example, operation 40 must not follow operation 50.

  LN does not automatically check these conditions. To check whether the routing meets the conditions, on the appropriate menu, click Validate Sequence.

  When a production order is created, LN validates the routing and stops the process if the routing is incorrect.

Standard Configuration

If this check box is selected, the JSBOM line is part of the product's standard configuration.

Subcontracting

If this check box is selected, the operation is subcontracted.

Reference Operation

The reference operation code.

Reference Operation Machine Type

The code of the machine type the reference operation is specified for.

Note: You can specify the same reference operation for one or more machine types, sites or capacity groups.

Reference Operation Site

The site for which the reference operation is specified.

Reference Operation Work Center

The code of the work center the reference operation is specified for.

Machine Type

The sort of machine that is used during production.

Work Center

work center

Work Center Site

The code of the site to which the work center belongs. Only for subcontracting work centers, that can deviate from the site of the routing.

Fixed Setup Time

The sequence independent time required to set up or change over a machine in order to start running the machine.

Setup Scrap

Unusable or rejects of intermediate products, for example, because of faulty components, or products lost in cutting and sawing operations.

The gross requirements and/or an operation's input quantity must be increased to account for anticipated scrap.

For an operation, you can define planned scrap as a fixed quantity (setup scrap), or as relative loss via discrete yield.

Yield Type

yield type

Allowed values

Continuous

The percentage of the product that is lost disappears completely. For example, product loss due to evaporation.

Discrete

The percentage of the product that is lost appears as rejected components.

Yield Percentage

The yield output expressed as a percentage of its input.

In case opertaions are defined, yield need to be defined per operation.

Exceptions Present

If this check box is selected, this BOM line has exceptions linked to it. Exceptions are part of the unit effectivity concept.

Setup Time

average setup time

Labor Resources for Setup

The number of employees needed for setup, expressed in fulltime equivalent.

Cycle Time

cycle time

Labor Resources for Production

The number of employees needed, expressed in fulltime equivalent.

Production Rate

The number of units for which the task can be performed per unit of time on a work center. The unit is per hour or per minute depending on the Production Rate Time Unit field in the Job Shop Master Data Parameters (tirou0100m000) session. The rate is derived from the cycle time as they are reciprocative.

If the Use Production Rates parameter in the Job Shop Master Data Parameters (tirou0100m000) session is selected, you can enter the production rate, and the cycle time will be derived.

Number of Machines

The number of machines that are available for production on the work center.

Setup Class Set

The setup class set of the machine capacity group. The name of the set of setup classes and setup class states from the machine capacity group.

Process Time

The process time is the time between completion of two separate units of production on a machine. If an operation is processed on two machines, and has a cycle time of 4 minutes, the process time will be 8 minutes.

Queue Time

queue time

The queue time is used in lead time calculation. The queue time is expressed in days or hours. The days or hours must be interpreted as days and hours in the working time calendar that is linked to the work center.

If the Time Unit field is Days, LN rounds the entered values of the lead times to integer values.

Wait Time

wait time

When LN calculates the start times and end times of planned orders based on the routing, LN considers the wait time. The wait time is expressed in days or hours. The days or hours do not relate to a calendar. The availability of time is considered as 24 hours a day, seven days a week.

If the Time Unit field is Days, LN rounds the entered values of the lead times to integer values.

The plan buffer created by the wait time enables you to build in a certain tolerance between successive operations, which makes it possible to shift operations in case planning must be adjusted.

Note: This field is not accessible if the Work Center Type field is Costing, Line Station or Buffer.

Move Time

move time

If the Time Unit field is Days, LN rounds the entered values of the lead times to integer values.

Report Product

If this check box is selected, the operation is a count point.

Standard Configuration

If this check box is selected, the JSBOM line is part of the product's standard configuration.

Subassembly

subassembly

Use Transfer Batch

If this check box is selected, you can start work on a routing operation before the preceding operation is finished.

Transfer Batch Quantity

The quantity of product that must be finished to start the next routing operation if the Use Transfer Batch check box is selected.

Fixed Duration

fixed duration

.

DMS on Completion

If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete.

Report Product

Specify how production is reported:

Allowed values

• Manual

  Reporting is done manually in the Machine Work List (tisfc4600m000) session for machine operations and in the Report Operations Completed (tisfc0130m000) session for other operations.

• Automatic

  Reporting is done by the completion of another operation.

Report Machine Hours

Specify how machine hours are reported:

Allowed values

• Backflush

  This is an automatic calculation based on reported quantities.

• By Machine Group

  Reporting is done by machine in the Report Operations Completed (tisfc0130m000) session.

Report Labor Hours

Specify how hours are reported:

Allowed values

• Backflush

  This is an automatic calculation based on reported quantities.

• By Machine Group

  Reporting is done by machine in the Report Operations Completed (tisfc0130m000) session.

.

Subcontracting with Material Flow

If this check box is selected, only subcontracting with material flow is used to produce the item.

Selection Method

The method by which the subcontractor is selected for the operation.

Allowed values

Planning

Requisition

Manual

Not Applicable

Subassembly

The subassembly that is part of the subcontracted operation.

Subassembly Warehouse

The warehouse from which the subassembly is sent or in which the subassembly is received.

Kanban

Container

container

Container Method

The shipment method how to handle items in the container. For instance, stack should be less than 10 tiers high.

Container Quantity

The quantity of items stacked in the container.

Number of Kanbans

The number of kanbans that is used in the pull system.

Description on Kanban

The description of the inter-operation kanban that serves as an identification for the kanban.

Activity

The project activity defined in the Activities (tipcs4101m000) session to which the operation is related.

Note: Only applies to customized items.