Job Shop Routing Operations (tirou4101m000)

Field Information

Product

The items being produced.

Site

The site ID.

Note: 

• You can only select sites for which you are authorized.

• For site-specific operation rates, this field must be filled.
• For non-site-specific operation rates, leave this field blank.

Routing

The routing ID.

Revision

The revision for which the routing is used.

Status

The status of the routing.

Allowed values

• New
• Expired
• Approved

Effective Date

The date the routing becomes effective.

Routing Quantity

The quantity of product on which the cycle time is based.

Minimum Quantity

The minimal quantity of product for which the routing is used.

Maximum Quantity

The maximal quantity of product for which this routing is used.

Order Lead Time

order lead time

Operation

The operation ID.

Next Operation

If you defined a network routing, the operation specified in this field must be performed after the current operation.

Subcontracting

If this check box is selected, the routing operation is subcontracted.

Reference Operation

The reference operation code.

Reference Operation Site

The site for which the reference operation is specified.

Reference Operation Machine Type

The code of the machine type the reference operation is specified for.

Note: You can specify the same reference operation for one or more machine types, sites or capacity groups.

Reference Operation Work Center

The code of the work center the reference operation is specified for.

Plan Group

The scheduler plan group the routing is linked to.

Setup Class Set

The setup class set of the machine capacity group. The name of the set of setup classes and setup class states from the machine capacity group.

Machine Type

The sort of machine that is used during production.

Work Center

work center

Work Center Site

The code of the site to which the work center belongs. Only for subcontracting work centers, that can deviate from the site of the routing.

Setup Time

average setup time

Cycle Time

cycle time

Production Rate

The number of units for which the task can be performed per unit of time on a work center. The unit is per hour or per minute depending on the Production Rate Time Unit field in the Job Shop Master Data Parameters (tirou0100m000) session. The rate is derived from the cycle time as they are reciprocative.

If the Use Production Rates parameter in the Job Shop Master Data Parameters (tirou0100m000) session is selected, you can enter the production rate, and the cycle time will be derived.

Number of Machines

The number of machines used during production.

Process Time

The process time is the time between completion of two separate units of production on a machine. If an operation is processed on two machines, and has a cycle time of 4 minutes, the process time will be 8 minutes.

Labor Resources for Setup

The number of employees required for setup, expressed in full-time equivalent (FTE).

Note: If this value is modified, a confirmation message is displayed to ensure if the Setup Time must be updated. Modifying the value from 1 to 2 FTE reduces the setup time in half.

Labor Resources for Production

The number of employees required, expressed in full-time equivalent (FTE).

Note: If this value is modified and the value specified for the Number of Machines is 0, a confirmation message is displayed to ensure if the Cycle Time and Production Rate must be updated.

Logistics

Queue Time

queue time

The queue time is used in lead time calculation. The queue time is expressed in days or hours. The days or hours must be interpreted as days and hours in the working time calendar that is linked to the work center.

If the Time Unit field is Days, LN rounds the entered values of the lead times to integer values.

Wait Time

wait time

When LN calculates the start times and end times of planned orders based on the routing, LN considers the wait time. The wait time is expressed in days or hours. The days or hours do not relate to a calendar. The availability of time is considered as 24 hours a day, seven days a week.

If the Time Unit field is Days, LN rounds the entered values of the lead times to integer values.

The plan buffer created by the wait time enables you to build in a certain tolerance between successive operations, which makes it possible to shift operations in case planning must be adjusted.

Note: This field is not accessible if the Work Center Type field is Costing, Line Station or Buffer.

Move Time

move time

If the Time Unit field is Days, LN rounds the entered values of the lead times to integer values.

Time Unit

The time unit used to define Queue Time, Wait Time and Move Time.

Use Transfer Batch

If this check box is selected, you can start work on a routing operation before the preceding operation is finished.

Transfer Batch Quantity

The quantity of product that must be finished to start the next routing operation if the Use Transfer Batch check box is selected.

Fixed Setup Time

The sequence independent time required to set up or change over a machine in order to start running the machine.

Fixed Duration

fixed duration

Setup Scrap

Unusable or rejects of intermediate products, for example, because of faulty components, or products lost in cutting and sawing operations.

The gross requirements and/or an operation's input quantity must be increased to account for anticipated scrap.

For an operation, you can define planned scrap as a fixed quantity (setup scrap), or as relative loss via discrete yield.

Yield Type

yield type

Allowed values

Continuous

The percentage of the product that is lost disappears completely. For example, product loss due to evaporation.

Discrete

The percentage of the product that is lost appears as rejected components.

Yield Percentage

Report Product

You can use the report methods:

Allowed values

• Manual

  Reporting is done by an employee.

• Automatic

  Reporting is done by the completion of another operation.

• By Machine

  Reporting is done via machine operations instead of per operation.

Report Machine Hours

Specify the way machine hours are reported:

Allowed values

• Backflush

  This is an automatic calculation based on reported quantities.

• Manual

  Reporting is done by an employee.

• Undefined

  This applies to Report Machine Hours on converted orders. Reporting is based on the Labor Hours value.

Report Labor Hours

Specify the method by which labor hours are reported during production.

Allowed values

• Backflush

  This is an automatic calculation based on reported quantities.

• Manual

  Reporting is done by an employee.

Exceptions Present

If this checkbox is selected, this BOM line has eceptions linked to it. Exceptions are part of the unit effectivity concept.

Standard Configuration

If this check box is selected, the JSBOM line is part of the product's standard configuration.

DMS on Completion

If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete.

Selection Method

The methods used to select the subcontractor.

Allowed values

• Planning
• Requisition
• Manual
• Not Applicable

Subassembly

subassembly

Subassembly Warehouse

The warehouse from which the subassembly is sent or in which the subassembly is received.

Kanban

Container

container

Container Method

The shipment method how to handle items in the container. For instance, stack should be less than 10 tiers high.

Container Quantity

The quantity of items stacked in the container.

Number of Kanbans

The number of kanbans that is used in the pull system.

Description on Kanban

The description of the inter-operation kanban that serves as an identification for the kanban.

Operation Text

If this check box is selected, text is present.

Miscellaneous

Activity

The project activity defined in the Activities (tipcs4101m000) session to which the operation is related.

Note: Only applies to customized items.