Generic Job Shop Routing Operations (tipcf3122m000)

Use this session to view and maintain the details of generic job shop routing operations.

Note: This session can be accessed only if the Configurations by Site field is set to Activeor In Preparation and the Product Configurator (PCF) check box is selected in the Implemented Software Components (tccom0100s000) session.

You can create, update, or delete the generic job shop routing operations only if the Status of the generic job shop routing is New or Actual.

Field Information

Site
The code of the site where the generic job shop routing is performed.
Product
The code of the generic item associated with the generic job shop routing.
Version
The version of the job shop routing.
Status

The version status of the generic job shop routing.

Allowed values

New
Actual
Expired
Line
The position number of the generic job shop routing operation line.
Sequence Number
The sequence number of the operation associated with the job shop routing.
Operation Number
The operation number associated with the job shop routing of the generic item. This number is the operation number of the job shop routing operation line that is created when the product structure for the generic item (product) is generated.
Next Operation
The next operation number associated with the generic job shop routing of the generic item.
Subcontracting
If this check box is selected, the specific operation of the generic job shop routing is subcontracted.
Reference Operation
The code of the reference operation that is performed for the generic job shop routing.
Reference Operation Site
The code of the site where the reference operation is performed for the generic job shop routing.
Reference Operation Machine Type
The code of the machine type that is used for the reference operation.
Reference Operation Work Center
The code of the work center that is used for the reference operation.
Plan Group
The code of the scheduler plan group to which the generic job shop routing is linked.
Machine Type
The code of the machine type that is used to complete the operation.
Work Center
The code of the work center where the operation is performed.
Work Center Site
The code of site where the work center is located. This can be different from the site of the routing, only for subcontracting work centers.
Validity
Constraint ID
The code of the constraint associated with the generic item that is applicable for the operation.
Valid From
The date and time from which the generic job shop routing operation line is valid.
Note: The value in this field is defaulted with the current date and time.
Valid To
The date and time up to which the generic job shop routing operation line is valid.
Note: The value in this field must be less than the value in the Valid Fromfield.
Reference Operation Text
If a check mark is displayed, a text related to the reference operation of the generic job shop routing operation line exists.
Operation Text
If a check mark is displayed, a text related to the operation of the generic job shop routing exists.
Production
Setup Time
The time required for setting up or changing over a machine before you can resume the production. This value can vary in duration based on the machine and the operations performed.
Cycle Time
The cycle time of the operation associated with the generic job shop routing.
Production Rate
The number of products manufactured per unit of time (hour or minute, based on the parameter setup). The production rate provides an alternative for recording operation times. The operation with the lowest production rate is considered the bottleneck for repetitive (RPT) items.
Number of Machines
The number of machines that are available for production on the work center.
Process Time
The process time is the time between completion of two separate units of production on a machine. If an operation is processed on two machines, and has a cycle time of 4 minutes, the process time will be 8 minutes.
Labor Resources for Setup (FTE)
The number of employees required for production setup, expressed in full-time equivalent.
Labor Resources for Production (FTE)
The number of employees required for production, expressed in full-time equivalent.
Logistics
Queue Time
The queue time of the generic job shop routing operation, expressed in the specified time unit.
Wait Time
The wait time of the generic job shop routing operation, expressed in the specified time unit.
Move Time
The move time of the generic job shop routing operation, expressed in the specified time unit.
Time Unit

The time unit in which the Wait Time, Queue Time and Move Time are expressed.

Allowed values

Days
Hours
Use Transfer Batch
If this check box is selected, you can start the work on a routing operation before the preceding operation is completed.
Transfer Batch Quantity
The quantity of product that must be finished to start the next routing operation.
Note: This field is enabled only if the Transfer Batch Quantity check box is selected.
Fixed Setup Time
The changeover independent time required to set up a machine.
Fixed Duration
If this check box is selected, the operation has a fixed duration. This is not dependent on the batch size.
Note: 
Production time = setup time + (1 * cycle time)
Report Product

Indicates the method in which the production is reported.

Allowed values

Manual

Reporting is done manually in the Machine Work List (tisfc4600m000) session for machine operations.

Automatic

Reporting is done by the completion of another operation.

By Machine

Reporting is done by machine operation instead of by operation.

MES

Reporting is done by the integrated Machine Execution System.

By Machine Group

Reporting is done by machine in the Report Operations Completed (tisfc0130m000) session.

Report Machine Hours

Indicates the method in which the machine hours are used for production.

Allowed values

Backflush

This is an automatic calculation based on reported quantities.

Manual

Reporting is done by an employee using the Machine Work List (tisfc4600m000) session.

By Machine

Reporting is done via machine operations instead of per operation.

MES

Reporting is done by the integrated Manufacturing Execution System.

By Machine Group

Reporting is done by machine in the Report Operations Completed (tisfc0130m000) session.

Undefined

This applies to Report Machine Hours on converted orders. Reporting is based on the Labor Hours value.

Not Applicable

No reporting is necessary.

Report Labor Hours

Indicates the method in which the labor hours are used for production.

Allowed values

Backflush

This is an automatic calculation based on reported quantities.

Manual

Reporting is done by an employee using the Machine Work List (tisfc4600m000) session.

By Machine

Reporting is done via machine operations instead of per operation.

MES

Reporting is done by the integrated Manufacturing Execution System.

By Machine Group

Reporting is done by machine in the Report Operations Completed (tisfc0130m000) session.

Undefined

This applies to Report Machine Hours on converted orders. Reporting is based on the Labor Hours value.

Not Applicable

No reporting is necessary.

Subcontracting with Material Flow
If a check mark is selected, only the subcontracting with material flow is used to produce the item.
Subcontractor Selection Method

Indicates the method used to select the subcontractor for the operation.

Allowed values

Planning
Requisition
Manual
Not Applicable
Subassembly
The code of the subassembly that is part of the subcontracted operation.
Subassembly Warehouse
The code of the warehouse from which the subassembly is sent or in which the subassembly is received.
Kanban
Container
The code of the container in which the semi-finished item is carried to the next operation. You can specify a value in this field only if the Kanban is selected in the Supply System field of the Item Data by Warehouse (whwmd2110s000) session for the warehouse in which the operated item is stored.
Container Method
Indicates the shipment method in which the items in the container are handled. For instance, stack must be less than 10 tiers high.
Container Quantity
The quantity of items stacked in the container.
Number of Kanbans
The number of kanbans that are used in the pull system.
Description on Kanban
The description of the inter-operation kanbans that serves as an identification for the kanban.
Miscellaneous
Setup Scrap
The items that are unusable or rejected items of intermediate products, for example, because of faulty components, or products lost in cutting and sawing operations.

The gross requirements and/or an input quantity of the operation must be increased to account for anticipated scrap.

For an operation, you can define planned scrap as a fixed quantity (setup scrap), or as a relative loss using discrete yield.

Yield Type

The yield type of operation.

Allowed values

Continuous

The percentage of the product that is lost disappears completely. For example, product loss due to evaporation.

Discrete

The percentage of the product that is lost appears as rejected components.

Yield Percentage
The yield output expressed as a percentage of the input.