Item - Production (tiipd0601m000)

Use this session to specify item production data.

Field Information

Item

The item for which production data is defined.

Item Production Text

If this check box is selected, item production text is present.

Outbound Inspection

If this check box is selected, material is inspected when issued from a warehouse.

Critical for Inventory

If this check box is selected, you can check the availability of the item if used as material for the production order.

These checks are performed:

The Check Inventory (tiasc2240m000) session in the Assembly Control module.
The Print Material Shortages by Production Order (tisfc0419m000) session.

Search Key

The search key used identify the item that is used for production.

Receipt Inspection

If this check box is selected, and the item produced is the end item, an inspection must be performed when the item is received in the warehouse.

Image

The image of the product.

You can add the image by dragging and dropping the file.

Images are supported in the following formats:

Customized

If this check box is selected, he item is customized.

Standard To Order

If this check box is selected, the item is created based on the Standard-to-Order generation method, as specified in the Generation Method field of the Generate (Project PCS) Structure for Sales Orders (tdsls4244m000) session. The bill of material and the routing are derived from the original item.

BOM Quantity

The number of items on which the item's bill of material is based. The BOM quantity enables you to specify very small item quantities as bill of material components.

Derived from Item

The item from which the item, in the Item field, is derived.

Note: If a standard item is copied to a customized item using the Copy Standard Product Structure to Customized Structure (tipcs2230m000) session, LN displays the standard item code in the customized item's Derived from Item field.

Scrap Percentage

Recording a scrap factor prevents shortages in production. The scrap factor is expressed as a percentage loss.

A scrap factor of 5% means that LN will allocate 5% more of a component for a production order (gross material requirement).

Scrap is an extra loss in addition to the loss caused by the yield being less than 100%.

If you generate the BOM from an engineering BOM, the scrap factor and scrap quantity values will also be copied. However, these values will only be copied if the sequence number is the only thing changed, for example, wheel 10/1 to wheel 10/2. If there is a new item on the BOM line, for example, wheel to spare wheel, the scrap data will not be copied. In this case, the scrap quantity and scrap factor will be zero (0).

Scrap Quantity

scrap

The quantity of material that will be lost during production. The quantity is a fixed quantity that is independent to the quantity produced. Recording a scrap quantity prevents shortages in production.

Scrap is an extra loss in addition to the loss caused by the yield being less than 100%.

If a new item exist on the BOM line, for example, wheel to spare wheel, the scrap data will not be copied, In this case scrap quantity and scrap factor will be 0.

Phantom

If this check box is selected, the component item is defined as a phantom in the Item - Production (tiipd0101m000) session. You can use phantom items to record technical information about the product structure or to carry out standard cost calculations.

Note:

If the component item is a phantom, you cannot define alternative materials.
If the Main Item is a phantom, a check mark is displayed on the header and derived from the Item - Production (tiipd0101m000) session.
If the Item is a phantom, the check box on the BOM line is selected.

Performance aspects

The setting of this field could affect system performance and database growth. For more information, refer to Phantoms.

Use Phantom Inventory

If this check box is selected, LN checks if any phantom inventory is available.

If the phantom item is available in inventory, and the quantity is sufficient, this inventory is used as component in the production order.

If no phantom inventory is available, or if the quantity is insufficient, the inventory is not used. LN treats the component as a normal phantom item, so the phantom is exploded for the total quantity.

Note: The phantom stock is always ignored during planning.

Turn Operation 0 into First of

If material of a phantom item is not linked to a specific operation, this field is used to determine the time when the material must be issued.

Allowed values

Operated Item
Order

Note:

This field is only relevant if the operations of the production order originate partly from the routing of the phantom items.

For a material's operated item, see the Operated Item field in the Estimated Materials (ticst0101m000) session.

Performance aspects

For performance reasons, it is recommended to set this field to Order. For more information, refer to Material for multiple operations.

Warehouse is Mandatory on BOM Line

If this check box is selected, you must link the warehouse to the production order on the bill of material (BOM) line.

Quantity-dependent Routing

If this check box is selected, a specific routing is used, dependant on the order quantity.

The quantity dependant routing may affect:

Operation times
Work center used
Machines used
Other routing dependant data

Unit

The quantity of the item based on which the routing is planned. You can use this unit to include short operation times in the routing of an item.

Order Lead Time

order lead time

The order lead time is determined when you click Update Order Lead Time in this session.

Select Hours or Days as the time unit in which you want to express the order lead time.

Note: This field is applicable only if the Configurations by Site field is other than Active in the Implemented Software Components (tccom0100s000) session.

Subcontracting with Material Flow

If this check box is selected, subcontracting with material flow is supported for the end items of this production order.

Note: During creation of the production order, the value of this check box is defaulted from the Subcontracting with Material Flow check box in the Item - Production (tiipd0101m000) session. After order creation, you can no longer change the setting of this check box on the production order.

Routing Group

routing group

Shop Floor Planner

shop floor planner

Net Change JSC

If this check box is selected, a partial explosion and netting is defined during the regenerative replanning process. LN only replans the parts of scheduled JSC orders affected by the change in the bill of material and routing.

Allow Backflushing

If this check box is selected, the item is backflushed when used as a component in the product structure of another item.

Serialized items

Serialized items can only be backflushed if in the Item - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes.

If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Item - Warehousing (whwmd4500m000) details session.

Direct Initiate Inventory Issue

If this check box is selected, the warehouse order line for the material is automatically unblocked during production order release. Consequently, you are not required to run the Initiate Inventory Issue (tisfc0207m000) session to unblock the material.

If this check box is cleared, and if the material is not backflushed, you must use the Initiate Inventory Issue (tisfc0207m000) session to unblock the material's warehouse order line.

Direct Process Warehouse Order Line

If this check box is selected, the warehouse outbound procedure is automatically initiated, after material is unblocked in the warehouse.

If this check box is cleared, and you unblock warehouse order lines using the Initiate Inventory Issue (tisfc0207m000) session, the quantity to issue is added to the value specified in the To Issue by Warehousing field in the Material to Issue for Production Orders (ticst0101m100) details session. You must manually carry out the remainder of the warehousing procedure.

If you use the Initiate Inventory Issue (tisfc0207m000) session, warehouse order lines for the materials to issue are unblocked. You can also select the Direct Initiate Inventory Issue check box for the materials. Consequently, warehouse order lines are automatically unblocked when the production order is released.

Note: If the current item is to be a low volume serialized item, this check box must be cleared.

Materials

If this check box is selected, one or more materials have the Report Labor Hours parameters set to Backflush.

Hours

If this check box is selected, you can backflush the hours spent to manufacture the item to the related employee.

Conformance Reporting

The conformance reporting code.

Job Shop Production Schedules

If this check box is selected, the job shop production schedules are used to manufacture the end item.

Note: You can select this check box only if the Repetitive Production Schedules check box is cleared in the Repetitive Manufacturing Parameters (tirpt0100m000) session.

Schedule Code

A production-schedule code identifies time ranges defined in a production schedule. If you link the schedule code to a scheduling area or to an item, you also link the period of that schedule code to that scheduling area or item.

Note:

You can link a production-schedule code to an item in the Item - Production (tiipd0101m000) session (through the Schedule Code field).
You can link a production-schedule code to a planning area in the Scheduling Areas (tirpt0103m000) session.
A production order can appear in both schedules, but with different periods, for example, every four weeks by item and weekly by scheduling area.

Rate Percentage for Enterprise Planning

The rate percentage applicable production plan of the item.