Item - Production (tiipd0101m000)

Field Information

Item

The item that is produced, or consumed by the production order.

Job Shop Site

If the Job Shop by Site parameter in the Concept Activation (tcemm4600m000) session is set to Active, this is the site for generic bills of material and routings (and the manufacture of generic, non-assembly items only).

If the Job Shop by Site parameter in the Concept Activation (tcemm4600m000) session is set to Inactive, the specified site is also used for products with this site specified in the bill of material and routing.

Note: This field is applicable only if the Configurations by Site field is other than Active in the Implemented Software Components (tccom0100s000) session.

Inventory Unit

The unit of measure in which the inventory of the item is recorded.

BOM Quantity

The number of items on which the item's bill of material is based. The BOM quantity enables you to specify very small item quantities as bill of material components.

Note: This field is applicable only if the Configurations by Site field is other than Active in the Implemented Software Components (tccom0100s000) session.

Scrap Percentage

The scrap quantity defined as a percentage or as a fixed quantity.

The scrap percentage is calculated using this formula:

Gross requirement = (scrap factor/100% + 1) * net quantity

Scrap Quantity

The quantity used to estimate the fixed loss of quantity in the manufacturing process.

A fixed quantity scrap is calculated using this formula:

Gross requirement = net quantity + scrap quantity

Warehouse is Mandatory on BOM Line

If this check box is selected, for the item used as a component in the bill of material, you must specify the warehouse for this component item on the BOM line in the Bill of Material (tibom1110m000) details session.

Note: If you do not specify a warehouse on the BOM line, the warehouse specified in the Items - Ordering (tcibd2100m000) session is used for the production order material line.

Phantom

If this check box is selected, the item is a phantom.

You can overrule the Phantom check box in the Bill of Material (tibom1110m000) session.

Turn Operation 0 into First of

If material of a phantom item is not linked to a specific operation, this field is used to determine the time when the material must be issued.

Allowed values

Operated Item

Order

Note: 

This field is only relevant if the operations of the production order originate partly from the routing of the phantom items.

For a material's operated item, see the Operated Item field in the Estimated Materials (ticst0101m000) session.

Performance aspects

For performance reasons, it is recommended to set this field to Order. For more information, refer to Material for multiple operations.

Order Lead Time

order lead time

The order lead time is determined when you click Update Order Lead Time in this session.

Select Hours or Days as the time unit in which you want to express the order lead time.

Note: This field is applicable only if the Configurations by Site field is other than Active in the Implemented Software Components (tccom0100s000) session.

Unit

The quantity of the item based on which the routing is planned. You can use this unit to include short operation times in the routing of an item.

Quantity-dependent Routing

If this check box is selected, LN, by default, selects a particular routing. The selection is based on the order quantity.

Therefore, the order quantity of an item affects the:

• Operation times
• Work centers
• Machines
• Other routing-related data

Derived from Item

The item from which the item, in the Item field, is derived.

Note: If a standard item is copied to a customized item using the Copy Standard Product Structure to Customized Structure (tipcs2230m000) session, LN displays the standard item code in the customized item's Derived from Item field.

Materials

If this check box is selected, you can backflush the material that is required to produce the item.

Serialized items

Serialized items can only be backflushed if in the Item - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes.

If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO) or First In First Out (FIFO)) as is specified in the Item - Warehousing (whwmd4500m000) details session.

Hours

If this check box is selected, you can backflush the hours spent to manufacture the item to the related employee.

Allow Backflushing

If this check box is selected, the item is backflushed when used as a component in the product structure of another item.

Serialized items

Serialized items can only be backflushed if in the Item - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes.

If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Item - Warehousing (whwmd4500m000) details session.

Direct Initiate Inventory Issue

If this check box is selected, the warehouse order line for the material is automatically unblocked during production order release. Consequently, you are not required to run the Initiate Inventory Issue (tisfc0207m000) session to unblock the material.

If this check box is cleared, and if the material is not backflushed, you must use the Initiate Inventory Issue (tisfc0207m000) session to unblock the material's warehouse order line.

Direct Process Warehouse Order Line

If this check box is selected, the warehouse outbound procedure is automatically initiated, after material is unblocked in the warehouse.

If this check box is cleared, and you unblock warehouse order lines using the Initiate Inventory Issue (tisfc0207m000) session, the quantity to issue is added to the value specified in the To Issue by Warehousing field in the Material to Issue for Production Orders (ticst0101m100) details session. You must manually carry out the remainder of the warehousing procedure.

If you use the Initiate Inventory Issue (tisfc0207m000) session, warehouse order lines for the materials to issue are unblocked. You can also select the Direct Initiate Inventory Issue check box for the materials. Consequently, warehouse order lines are automatically unblocked when the production order is released.

Note: If the current item is to be a low volume serialized item, this check box must be cleared.

Receipt Inspection

If this check box is selected, and the item produced is the end item, an inspection must be performed when the item is received in the warehouse.

Outbound Inspection

If this check box is selected, material is inspected when issued from a warehouse.

Critical for Inventory

If this check box is selected, you can check the availability of the item if used as material for the production order.

These checks are performed:

• The Check Inventory (tiasc2240m000) session in the Assembly Control module.
• The Print Material Shortages by Production Order (tisfc0419m000) session.

Standard To Order

If this check box is selected, the item is created based on the Standard-to-Order generation method, as specified in the Generation Method field of the Generate (Project PCS) Structure for Sales Orders (tdsls4244m000) session. The bill of material and the routing are defaulted from the original item.

Net Change JSC

If this check box is selected, a partial explosion and netting is defined during the regenerative replanning process. LN only replans the parts of scheduled JSC orders affected by the change in the bill of material and routing.

Item Production Text

If this check box is selected, item production text is present.

Subcontracting with Material Flow

If this check box is selected, only subcontracting with material flow is used to produce the item.

Note: 

• This check box is displayed only if the Subcontracting with Material Flow check box is selected in the Implemented Software Components (tccom0100s000) session.
• If the default supply source of the item is Assembly, this check box is unavailable.
• This field is applicable only if the Configurations by Site field is other than Active in the Implemented Software Components (tccom0100s000) session.

Shop Floor Planner

shop floor planner

If you enter a shop floor planner in this field, you can use the shop floor planner as a criterion to select or group production orders in Warehousing and Manufacturing .

Routing Group

routing group

If you enter a routing group in this field, you can use the routing group as a criterion to select or group production orders in Warehousing and Manufacturing .

Conformance Reporting

The conformance reporting code.