The production order for which operations are reported as completed.
Report Operations Completed (tisfc0130m000)Use this session to to report progress of the production process, by reporting quantities as completed or rejected for successive operations. If you report progress on the last operation of the production order, it is possible to book the completed product into inventory. Note
Order The production order for which operations are reported as completed. Order Status The production order status of the operation. Allowed values Site Operation The sequence number of the operation for the production of the item. Operation Status The current operation status. Allowed values Item The item that is produced with the operation. This item can be either a main item or a semifinished item. Report Complete Blocking Reason If the operation's operation status is Blocked, you must enter a blocking reason. You can only enter a blocking reason if the operation has operation status Blocked. The blocking reason also determines for which actions an operation is blocked. If a blocking reason has been set by the Quality, you can only enter a more restrictive blocking reason. Inspection Order The ID of the inspection order. Order Status The status of the inspection order for the items that come out of the operation. Allowed values Completion Date The date and time the production order is reported completed. Note It is possible to enter an earlier date as the completion date when reporting the production order completed. Lot Code A number of items produced and stored together that are identified by a (lot) code. Lots identify goods. Serial Number The unique identification of a single physical item. LN uses a mask to generate the serial number. The serial number can consist of multiple data segments that represent, for example, a date, model and color information, sequence number, and so on. Serial numbers can be generated for items and for tools. Effectivity Unit A reference number, for example a sales order line or a project deliverable line, that is used to model deviations for a unit effective item. Note If a production order has order distribution lines with effectivity units only, reporting is done on a specific effectivity unit.
DMS on Completion If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete. Reported Item Quantities Planned Input The planned input for the operation. Planned Output The planned output for the operation. To Inspect You can use this field to report a quantity of an item must be inspected if you already sent some quantity to Quality for inspection. Allowed values The quantity that you can report for inspection depends on the restrictions imposed by previous operations or upcoming operations and Quality. Note Quantities can be entered as main item quantities or semifinished item quantities. Blocking of operations If the operation has the status Blocked, you can modify this field only if the blocking reason of the operation allows for it. This restriction is explained in the Blocking operations topic. You can only modify this field if Quality has been implemented for the Routing module. Completed If a quantity has already been completed, you can use this field to report as additional completed quantities of the item. The quantity that you can report as completed depends on the restrictions imposed by previous operations, upcoming operations, and Quality. Note
Serialized items If the items on the operation are serialized, and the As-Built Status Handling field in the Production Order Parameters (tisfc0100s000) session is set to Manual, you must first update the status of the items in the as-built header ( Serial End Item - As-Built Headers (timfc0110m000) session) before you can complete or reject the items on the last operation of a production order. Click Serial Numbers to start the Serial End Item - As-Built Headers (timfc0110m000) session. Rejected If a quantity was already rejected earlier, you can use this field to report rejected additional quantities of the item. Note If the Split Order when Reporting Rejected Quantity check box is selected in the Production Order Parameters (tisfc0100s000) session, you can split off this quantity instead of rejecting it in the Split Production Order (tisfc0208m000) session. The quantity that you can report as rejected depends on restrictions imposed by previous operations, upcoming operations, and Quality. Quantities can be entered as main item quantities or semifinished item quantities. Serialized items If the items on the operation are serialized, and the As-Built Status Handling field in the Production Order Parameters (tisfc0100s000) session is set to Manual, you must first update the status of the items in the as-built header ( Serial End Item - As-Built Headers (timfc0110m000) session) before you can complete or reject the items on the last operation of a production order. Click Serial Numbers to start the Serial End Item - As-Built Headers (timfc0110m000) session. Blocking of operations If the operation has the status Blocked, you can modify this field only if the blocking reason of the operation allows for it. This restriction is explained in the Blocking operations operations topic. Planned Scrap The quantity that is planned to be rejected during production due to limited yield. Rejects Reason The reason for the rejection. Use a reason with reason type Rejection of Production Result. To define the reasons for rejection, use the Reasons (tcmcs0105m000) session. Quantity Scrapped The quantity of the item produced by the production order that was scrapped. This quantity can no longer be reworked or used for any purpose. Scrapped The quantity that is quarantined. Backflushing To Do The quantity of items, whose components or hours have not yet been backflushed. If you backflush quantities, the hours or materials are posted automatically when a quantity is reported complete for an operation. The posted number of hours is based on the hours estimated needed for the completion of this quantity for an operation rather than the actual number of hours worked on the operation. Similarly the posted material quantity is based on the estimated material quantity required to complete this quantity for an operation. Done The quantity of end product included in the total order quantity for which the components or hours have been posted using backflushing. If you backflush quantities, the hours or materials are posted automatically when an operation is completed. The quantity of hours or materials is based on the hours estimated to complete an operation rather than the actual number or hours worked on the operation or the materials estimated for an operation. Backflush Hours If this check box is selected, the hours of this operation are backflushed. Serialized items Serialized items can only be backflushed if in the Items - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field in the Item - Warehousing (whwmd4600m000) session is Yes. In all other cases, serialized items cannot be backflushed. If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Items - Warehousing (whwmd4500m000) details session. Planning Task The task that is carried out in this operation. Reference Operation An operation is an activity performed by a machine. A list of reference operations is a library of available operations for job shop production orders. A reference operation may be defined on multiple levels:
Machine Type The machine type the machined needed to perform the reference operation belong to. Work Center A specific production area consisting of one or more people and/or machines with identical capabilities, that can be considered as one unit for purposes of the capacity requirement planning and detailed scheduling. Machine In LN, a mechanical object on which operations can be carried out to produce items. Machines are linked to operation rates. The operation rate and the labor rate together form the basis for the actual costing of production orders. Planning Related Production Time The total production time of the operation. Queue Time The amount of time that an order remains at a work center before setup, or work is performed. Remaining Time The lead time that is still needed to finish the operation. The remaining production time is calculated as follows: Remaining Production Time = production time * (1 - spent production time / (planned man hours + planned machine hours)) Spent Hours The number of hours spent on the operation until the present time. These hours are booked either manually in People, or automatically through backflushing. Slack Time The time between the earliest finish date of the current operation and the production start date of the following operation. Planning - Start Date Fixed Planning Dates If this check box is selected, you fix the operations' start dates and end dates. An operation will not be shifted due to a change in planning of preceding operations or follow-up operations. Setup + Run The date and time on which LN plans to start the operation. If you alter the date and/or time of the Remainder field in the Production Planning (tisfc0110m000) session, LN recalculates the value of the Setup+Run Start Date field. The start date of the operation is copied from planned production orders, which are generated in Enterprise Planning, when the orders are transferred from Enterprise Planning to Job Shop Control. If the production order is transferred from the session in Production Order Advice (whina3100m000) in Warehousing, LN copies the start date of the operation from that session. When you manually enter an order in the Production Order (tisfc0101s000) session, LN calculates the value of the Setup+Run Start Date field using the lead-time elements of the operation that you specified in the Routing Operations (tirou1102m000) session. Wait The date and time on which the setup and run time of the operation are planned to finish, and the wait time is planned to start for the production order. Move The date and time on which the wait time is planned to finish, and the move time is planned to start. Move Time The move time as you defined it in the Routing Operations (tirou1102m000) session, expressed in the time unit you specified in that same session. Queue (Next Operation) The date and time on which the move time of the operation is planned to end, and the queue time of the next operation is planned to start. Queue The start date and time of the operation's queue time. You defined the duration of the queue in the Routing Operations (tirou1102m000) session. Click the Automated Queue Time Compression option on the appropriate menu of the Production Planning (tisfc0110m000) session to start the session which you can use to reduce the planned queue time. Capacity Man Occupation for Setup The number of persons that is needed to accomplish the operation's setup. The number of persons that is needed to accomplish the operation is displayed in the Man Occupation for Production field. Man Occupation for Production The number of persons that is needed to accomplish the operation. The number of persons that is needed to accomplish the operation's setup is displayed in the Labor Resources for Setup (FTE) field. Machine Occupation The number of machines needed to carry out the operation. Settings Production Order Group A collection of planned production orders, which you can use as a selection criterion to transfer planned production orders from Enterprise Planning to the Job Shop Control module of Manufacturing. JSC can use the same collection of production orders to organize manufacturing tasks. Setup/Run Time Average Setup Time The time required for setting up or changing over a machine before you start running the machine. Setup time can be long, for example, if you change over from using black paint to using white paint. Setup time can be short, for example, if you change over from using white paint to using yellow paint. The setup time must indicate an average of all possible setup times. Fixed Setup Time (SCS) The time that is required to adjust a machine before an operation can start. This time is independent of the operation sequence. The fixed setup time is used only if Infor SCM Scheduler and/or Infor SCM Planner is/are implemented. The fixed setup time is then transferred to SCS, after which a sequence-dependent setup time is added to the fixed setup time to get the total setup time. This total setup time is used in planning and/or scheduling in SCS. Cycle Time The (average) time between completion of two separate units of production. For example, the cycle time of motors assembled at a rate of 120 per hour is 30 seconds. Routing Unit The routing unit that is the reference quantity for the cycle time. Note This field is derived from the Routing module but remains fixed for the production order, even if the original routing unit is changed. Production Rate The production rate of the operation. Slash Character The unit of time in which the production rate is expressed. Options Count Point If this check box is selected, the operation is a count point. Fixed Duration An indication whether the production time is fixed, or is dependent on the order quantity. If the production time has a fixed duration, then it equals the cycle time. If it is indicated that the production time does not have a fixed duration, the cycle time is multiplied by the order quantity. For example, baking one bread in the oven takes one hour. Baking a hundred breads at once also takes a fixed duration of one hour. Text If this check box is selected, a text is present. Use Transfer Batch The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished. In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size). The transfer batch quantity replaces the previously used concept of overlap percentage on operation. If this check box is selected, you can start the next operation before the complete production batch is finished. A value is displayed in the Transfer Batch Quantity field, which indicates when the next operation can be started. If this check box is cleared, the next operation starts when the complete production batch is finished. If the Transfer Batch Method field in the Job Shop Master Data Parameters (tirou0100m000) session is Quantity, the number displayed in the Transfer Batch Quantity field is a quantity. If the Transfer Batch Method field is Percentage, the number is a percentage. Transfer Batch Quantity The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished. In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size). The transfer batch quantity replaces the previously used concept of overlap percentage on operation. If the Transfer Batch Method field in the Job Shop Master Data Parameters (tirou0100m000) session is Quantity, a quantity is displayed. If the Transfer Batch Method field is Percentage, a percentage is displayed. Scrap/Yield on Operation Setup Scrap The scrap quantity for this operation. You define this field for the routing, and the phantom scrap on the BOM. Yield Type The yield type of the operation. Phantom Scrap Quantity The scrap quantity of the phantom BOM. You will only see the scrap quantity on the last operation that is required to produce the phantom. You define this field in the BOM and in the Setup Scrap field in the routing. Yield The yield percentage for this operation. Miscellaneous Subcontracting Subcontractor The subcontractor who carries out the operation. Allowed values The subcontractor must be defined as a business partner. This field is only relevant if the operation is carried out in a subcontracting work center. Subcontracting Document The type of document that is linked to the subcontracting operation. Allowed values Subcontracting Rate Factor The factor that is multiplied with the subcontracting base rate to determine the cost of subcontracting. Purchase Document The purchase order of the subcontracting item. Qty Returned from Subcontracting The quantity received on the basis of a subcontracting order. Subassembly An intermediary product in a production process that is not stored or sold as an end product, but that is passed on to the next operation. For subcontracting purposes, a manufacturer can send a subassembly to a subcontractor to carry out work on the subassembly. This subassembly has its own item code defined in the Item Base Data. After work is finished, the subcontractor sends the subassembly back to the manufacturer. Also this reworked subassembly has its own item code defined in the Item Base Data. Physical Location The physical location of the operation. Subassembly Warehouse The warehouse from which the subassembly is sent or in which the subassembly is received. Project (PCS) The project for which the production order is intended. If this field is empty, the product of the production order is an anonymous item. Planned Delivery Date The date that you plan to deliver the item. Item The item produced in the production order. Item Type The item type of the item produced in the production order. Quantity Ordered The order quantity to be produced. The estimates of materials and hours are based on this quantity. If no routing or date has been entered yet, the calendar is based on the default routing and 100% utilization. If you are using production order distribution when you alter the value of the current field, the value of the Quantity Ordered field in the Estimated Materials (ticst0101m000) session for each of the effectivity units will be altered so that their total is the same as the value of the current field, and the quantity is evenly distributed between each of the effectivity units. When a distribution is present the quantity ordered is controlled by the sum of the quantity ordered for the distribution lines. Revision The revision of the item. Quantity Delivered The quantity of finished goods posted to inventory. Next Operation The operation that follows the current operation in the routing structure. Remainder The date you want to start the operation, or if the operation has already been started, the date when you want to resume the operation. You can choose whether LN uses the remaining order quantity or, the hours spent to calculate how much work has been carried out, by changing the Calculation Method Remaining Production Time field in the Production Order Parameters (tisfc0100s000) session. Quantity Completed The cumulative quantity of items reported completed. Items that are reported completed can proceed to the next operation or to the designated warehouse. Quantity Rejected The cumulative quantity of items reported rejected. Items that are reported rejected can be either split off from the rest of the production order, put away to quarantine or scrapped. Start - End An S (the first character of the phrase Start Operation) indicates a start operation. A start operation has no preceding operation in the routing structure. An E (the first letter of the phrase End Operation) indicates an end operation. An end operation has no subsequent operation in the routing structure. Initial Hidden Planned Scrap The quantity extra of the operation. Note Quantities can be displayed as main item quantities or semifinished item quantities.
Toggle Main Item Qty / Semi - Finished Qty Click to switch to the quantities of the main item or back to the quantities of semifinished items. For more information, refer to Reporting main item or semifinished item quantities. Serial Numbers If the item is serialized, and the As-Built Status Handling field in the Production Order Parameters (tisfc0100s000) session is set to Manual, you can click to start the Serial End Item - As-Built Headers (timfc0110m000) session. You must use this session to complete or reject the items on the last operation by serial number. Note You can select serials for Completed quantity only on the last operation of the specified production order. If the specified operation is not the last one, the Select Serials button for completed quantities is unavailable. Move Rejected End Item to Quarantine Start the Move Rejected End Item to Quarantine (tisfc0209m000) session. Note: When you move a quantity of items to quarantine, the planned output is lowered. Depending on the Available for Planning setting in the Inventory Handling Parameters (whinh0100m000) session.
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