The product ID.
Job Shop Routing Operations (tirou4101m000)Use this session to manage job shop routing operations. This session displays data from the following sessions: Note To use this session the Job Shop by Site parameter in the Multisite Concepts Activation (tcemm4600m000) session must be set to Active or In Preparation.
Product The product ID. Routing The sequence of operations required to manufacture an item. For each operation, the reference operation, machine, and work center are specified, as well as information about setup time and cycle time. Revision The routing revision to which the related routing operation applies. Status The status of the routing. Effective Date The date the routing becomes effective. Routing Quantity The quantity of product on which the cycle time is based. Minimum Quantity The minimal quantity of product for which the routing is used. Maximum Quantity The maximal quantity of product for which this routing is used. Activity The project activity defined in the Activities (tipcs4101m000) session to which the operation is related. Note Only applies to customized items. Order Lead Time The production time of an item expressed in hours or days, based on the lead time elements as defined in the routing operations. Operation The operation ID. Next Operation If you defined a network routing, the operation specified in this field must be performed after the current operation. Reference Operation The reference operation code. Reference Operation Machine Type The code of the machine type the reference operation is specified for. Note You can specify the same reference operation for one or more machine types, sites or capacity groups. Reference Operation Site The site for which the reference operation is specified. Reference Operation Work Center The code of the work center the reference operation is specified for. Machine Type The sort of machine that is used during production. Work Center A specific production area consisting of one or more people and/or machines with identical capabilities, that can be considered as one unit for purposes of the capacity requirement planning and detailed scheduling. Work Center Site The code of the site to which the work center belongs. Only for subcontracting work centers, that can deviate from the site of the routing. Setup Time The time required for setting up or changing over a machine before you start running the machine. Setup time can be long, for example, if you change over from using black paint to using white paint. Setup time can be short, for example, if you change over from using white paint to using yellow paint. The setup time must indicate an average of all possible setup times. Cycle Time The (average) time between completion of two separate units of production. For example, the cycle time of motors assembled at a rate of 120 per hour is 30 seconds. Production Rate The number of units for which the task can be performed per unit of time on a work center. The unit is per hour or per minute depending on the Production Rate Time Unit field in the Job Shop Master Data Parameters (tirou0100m000) session. The rate is derived from the cycle time as they are reciprocative. If the Use Production Rates parameter in the Job Shop Master Data Parameters (tirou0100m000) session is selected, you can enter the production rate, and the cycle time will be derived. Number of Machines The number of machines used during production. Process Time The process time is the time between completion of two separate units of production on a machine. If an operation is processed on two machines, and has a cycle time of 4 minutes, the process time will be 8 minutes. Labor Resources for Setup (FTE) The number of employees needed for setup, expressed in full-time equivalent. Labor Resources for Production (FTE) The number of employees needed, expressed in full-time equivalent. Queue Time The amount of time that an order remains at a work center before setup, or work is performed. The queue time is used in lead time calculation. The queue time is expressed in days or hours. The days or hours must be interpreted as days and hours in the working time calendar that is linked to the work center. If the Time Unit field is Days, LN rounds the entered values of the lead times to integer values. Wait Time The time that an order remains at a work center after an operation is completed until it is moved to the next operation. LN does not plan wait times according to a specific calendar. Planning of the wait time is based on a 7 * 24 hours week schedule. A typical example is the time required for drying after the application of paint. When LN calculates the start times and end times of planned orders based on the routing, LN considers the wait time. The wait time is expressed in days or hours. The days or hours do not relate to a calendar. The availability of time is considered as 24 hours a day, seven days a week. If the Time Unit field is Days, LN rounds the entered values of the lead times to integer values. The plan buffer created by the wait time enables you to build in a certain tolerance between successive operations, which makes it possible to shift operations in case planning must be adjusted. Note This field is not accessible if the Work Center Type field is Costing Work Center, Line Station or Buffer. Move Time The time that a semifinished good is in transit from one operation to the next operation. After the last operation, the move time is the time required to transfer the finished good to the warehouse. Move time is one of the lead-time elements LN plans according to a specific calendar. If the Time Unit field is Days, LN rounds the entered values of the lead times to integer values. Time Unit The time unit used to define Queue Time, Wait Time and Move Time. Use Transfer Batch If this check box is selected, you can start work on a routing operation before the preceding operation is finished. Transfer Batch Quantity The quantity of product that must be finished to start the next routing operation if the Use Transfer Batch check box is selected. Fixed Setup Time The sequence independent time required to set up or change over a machine in order to start running the machine. Fixed Duration An indication whether the production time is fixed, or is dependent on the order quantity. If the production time has a fixed duration, then it equals the cycle time. If it is indicated that the production time does not have a fixed duration, the cycle time is multiplied by the order quantity. For example, baking one bread in the oven takes one hour. Baking a hundred breads at once also takes a fixed duration of one hour. Setup Scrap Unusable or rejects of intermediate products, for example, because of faulty components, or products lost in cutting and sawing operations. The gross requirements and/or an operation's input quantity must be increased to account for anticipated scrap. For an operation, you can define planned scrap as a fixed quantity (setup scrap), or as relative loss via discrete yield. Yield Type Determines if and how lost products come out of production if the yield percentage is below 100%. Two yield types are available:
Allowed values Yield Percentage The usable output from a operation expressed as a percentage of its input. Example 1: An operation in the production process for light bulbs has a yield of 98%. So, out of every 100 light bulbs produced, 98 are good on average. The remaining light bulbs are faulty, and will therefore be rejected. Example 2: Steel wires are twisted together to produce a steel cable. Due to the twisting, the cable is 10% shorter than the wires from which it is produced. So, the yield is set to 90%. In case operations are defined, yield needs to be defined per operation. Backflushing If this check box is selected, the materials and/or hours used during the operation are automatically backflushed after an operation is reported as complete. Serialized items Serialized items can only be backflushed if in the Items - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes. In all other cases, serialized items cannot be backflushed. If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Items - Warehousing (whwmd4500m000) details session. Count Point If this check box is selected, the operation is a count point. Exceptions Present If this check box is selected, exceptions are linked to this routing. In other words, the routing is unit effective controlled. If you delete the routing's exceptions in the Unit Effectivity module, the check box is cleared. Note You cannot define exceptions for a standard routing. Standard Configuration If this check box is selected, the routing is part of an item’s standard configuration. The costs related to the routing are included in the standard cost price. If the Standard Configuration check box is cleared, the routing is not part of an item’s standard configuration. The costs related to the routing are not included in the standard cost price. The Standard Configuration check box in combination with the setting of the Valid check box in the Exceptions (tcuef0105m000) session indicates whether the routing is used for a specific effectivity unit.
Note If the routing has exceptions attached, but you do not want to use the exceptions, for example, for selling spare parts, or for an end item which is not unit-effective, then you can clear this check box. DMS on Completion If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete. Subassembly An intermediary product in a production process that is not stored or sold as an end product, but that is passed on to the next operation. For subcontracting purposes, a manufacturer can send a subassembly to a subcontractor to carry out work on the subassembly. This subassembly has its own item code defined in the Item Base Data. After work is finished, the subcontractor sends the subassembly back to the manufacturer. Also this reworked subassembly has its own item code defined in the Item Base Data. Subassembly Warehouse The warehouse from which the subassembly is sent or in which the subassembly is received. Container A vessel used to store or move material. Container Method The shipment method how to handle items in the container. For instance, stack should be less than 10 tiers high. Container Quantity The quantity of items stacked in the container. Number of Kanbans The number of kanbans that is used in the pull system. Description on Kanban The description of the inter-operation kanban that serves as an identification for the kanban. Text If this check box is selected, additional text is present.
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