Item - Production (tiipd0601m000)

Use this session to specify item production data.

Related topics

 

Item

The item for which production data is defined.

Item Production Text

If this check box is selected, item production text is present.

Outbound Inspection

If this check box is selected, material is inspected when issued from a warehouse.

Critical for Inventory

If this check box is selected, you can check the availability of the item if used as material for the production order.

Search Key
Receipt Inspection

If this check box is selected, and the item produced is the end item, an inspection must be performed when the item is received in the warehouse.

Image

The image of the product.

You can add the image by dragging and dropping the file.

Images are supported in the following formats:

  • JPG
  • GIF
  • PNG
Customized

If this check box is selected, he item is customized.

Standard To Order

If this check box is selected, the item is created based on the Standard-to-Order generation method, as specified in the Generation Method field of the Generate (Project PCS) Structure for Sales Orders (tdsls4244m000) session. The bill of material and the routing are derived from the original item.

BOM Quantity
Derived from Item

The item from which the item, in the Item field, is derived.

Note

If a standard item is copied to a customized item using the Copy Standard Product Structure to Customized Structure (tipcs2230m000) session, LN displays the standard item code in the customized item's Derived from Item field.

Scrap Percentage

Recording a scrap factor prevents shortages in production. The scrap factor is expressed as a percentage loss.

A scrap factor of 5% means that LN will allocate 5% more of a component for a production order (gross material requirement).

Scrap is an extra loss in addition to the loss caused by the yield being less than 100%.

If you generate the BOM from an engineering BOM, the scrap factor and scrap quantity values will also be copied. However, these values will only be copied if the sequence number is the only thing changed, for example, wheel 10/1 to wheel 10/2. If there is a new item on the BOM line, for example, wheel to spare wheel, the scrap data will not be copied. In this case, the scrap quantity and scrap factor will be zero (0).

Related topics

Scrap Quantity

Unusable material or rejects of intermediate products, for example, because of faulty components, or products lost in cutting or sawing operations. The gross material requirements and/or an operation's input quantity must be increased to account for anticipated scrap.

In the BOM, you can define scrap as a percentage of the net material requirements, which is the scrap factor, and as a fixed quantity, which is the scrap quantity. A scrap quantity is mostly used to define the amount of material that is lost every time when you start producing, for example, to test the equipment.

For an operation, you can only define the scrap as a fixed quantity.

The quantity of material that will be lost during production. The quantity is a fixed quantity that is independent to the quantity produced. Recording a scrap quantity prevents shortages in production.

Scrap is an extra loss in addition to the loss caused by the yield being less than 100%.

If you generate the BOM from an engineering BOM, the scrap factor and scrap quantity values will also be copied. However, these values will only be copied if the sequence number is the only thing changed, for example, wheel 10/1 to wheel 10/2.

If a new item exist on the BOM line, for example, wheel to spare wheel, the scrap data will not be copied, In this case scrap quantity and scrap factor will be 0.

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Phantom

If this check box is selected, the component item is defined as a phantom in the Item - Production (tiipd0101m000) session. You can use phantom items to record technical information about the product structure or to carry out standard cost calculations.

Note
  • If the component item is a phantom, you cannot define alternative materials.
  • If the Main Item is a phantom, a check mark is displayed on the header and derived from the Item - Production (tiipd0101m000) session.
  • If the Item is a phantom, the check box on the BOM line is selected.

Performance aspects

The setting of this field could affect system performance and database growth. For more information, refer to Phantoms.

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Use Phantom Inventory

If this check box is selected, LN checks if any phantom inventory is available.

If the phantom item is available in inventory, and the quantity is sufficient, this inventory is used as component in the production order.

If no phantom inventory is available, or if the quantity is insufficient, the inventory is not used. LN treats the component as a normal phantom item, so the phantom is exploded for the total quantity.

Note

The phantom stock is always ignored during planning.

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Turn Operation 0 into First of

If material of a phantom item is not linked to a specific operation, this field is used to determine the time when the material must be issued.

Note

This field is only relevant if the operations of the production order originate partly from the routing of the phantom items.

For a material's operated item, see the Operated Item field in the Estimated Materials (ticst0101m000) session.

Performance aspects

For performance reasons, it is recommended to set this field to First Operation of Production Order. For more information, refer to Material for multiple operations.

Warehouse is Mandatory on BOM Line

If this check box is selected, you must link the warehouse to the production order on the bill of material (BOM) line.

Quantity-dependent Routing

If this check box is selected, a specific routing is used, dependant on the order quantity.

The quantity dependant routing may affect:

  • Operation times
  • Work center used
  • Machines used
  • Other routing dependant data
Unit

The quantity of the item based on which the routing is planned. You can use this unit to include short operation times in the routing of an item.

Order Lead Time

The production time of an item expressed in hours or days, based on the lead time elements as defined in the routing operations.

The order lead time is determined when you click Update Order Lead Time in this session.

Select Hours or Days as the time unit in which you want to express the order lead time.

Subcontracting with Material Flow

If this check box is selected, subcontracting with material flow is supported for the end items of this production order.

Note

During creation of the production order, the value of this check box is defaulted from the Subcontracting with Material Flow check box in the Item - Production (tiipd0101m000) session. After order creation, you can no longer change the setting of this check box on the production order.

Routing Group

A group of items with similar routing attributes, for example, the same work center, routing operation, BOM, and so on. A routing group is defined by the user as a selection criterion for production orders.

Shop Floor Planner

The person responsible for printing, (re)scheduling and releasing production orders and managing workloads.

Net Change JSC

If this check box is selected, a partial explosion and netting is defined during the regenerative replanning process. LN only replans the parts of scheduled JSC orders affected by the change in the bill of material and routing.

Allow Backflushing

If this check box is selected, the item is backflushed when used as a component in the product structure of another item.

Serialized items

Serialized items can only be backflushed if in the Items - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes.

If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Items - Warehousing (whwmd4500m000) details session.

Direct Initiate Inventory Issue

If this check box is selected, the warehouse order line for the material is automatically unblocked during production order release. Consequently, you do not need to run the Initiate Inventory Issue (tisfc0207m000) session to unblock the material.

If this check box is cleared, and if the material is not backflushed, you must use the Initiate Inventory Issue (tisfc0207m000) session to unblock the material's warehouse order line.

An unblocked warehouse order line serves as a signal for the warehouse employees to begin the warehouse outbound procedure, starting with an outbound advice for the material. The warehouse outbound procedure results in material sent to the job shop. If the Direct Process Warehouse Order Line check box is selected for the material, the warehouse outbound procedure is carried out automatically.

Note
  • Floor stock must always be issued with the Initiate Inventory Issue (tisfc0207m000) session.
  • This check box does not affect material issue to subcontractor. It is recommended to keep this check box selected, so no data is lost if you chose not to subcontract the operation in the future.
  • Materials supplied to a subcontractor cannot have inventory issue directly initiated during the release of the order.
Direct Process Warehouse Order Line

If this check box is selected, the warehouse outbound procedure is carried out automatically after that materials in the warehouse are unblocked.

If this check box is cleared, and you unblock warehouse order lines using the Initiate Inventory Issue (tisfc0207m000) session, the quantity to issue is added to the To Issue by Warehousing field in the Material to Issue for Production Orders (ticst0101m100) details session. You must carry out the rest of the warehousing procedure manually.

If you use the Initiate Inventory Issue (tisfc0207m000) session, warehouse order lines for the materials to issue are unblocked. You can also select the Direct Initiate Inventory Issue check box for the materials. In that case, warehouse order lines are automatically unblocked during production order release.

Materials

If this check box is selected, backflushing is applied as method to issue the material.

You can choose to clear or select the check box as long as the production order is not active. If you clear this check box, the Backflush Materials check box for material in the Material to Issue for Production Orders (ticst0101m100) session is also cleared. If you select this check box, the Backflush Materials check box for material in the Material to Issue for Production Orders (ticst0101m100) session is also selected.

Default value

The default for this field is the Backflush Materials field in the Item - Production (tiipd0101m000) session.

Serialized items

Serialized items can only be backflushed if in the Items - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes. In all other cases, serialized items cannot be backflushed.

If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Items - Warehousing (whwmd4500m000) details session.

Hours

If this check box is selected, you can backflush the hours spent to manufacture the item to the related employee.

Related topics

Conformance Reporting
Job Shop Production Schedules
Schedule Code
Rate Percentage for Enterprise Planning