Production Planning (tisfc0110m000)Use this session to display, define, and/or modify the production planning. You can modify the timing of a production order's detailed planning manually. You can also modify the planning in the Production Planning by Planning Board (tisfc1120m000) session.
Production Order The production order number. Allowed values The production order must have been defined in the Production Orders (tisfc0501m000) session. In this session, you can only maintain the production planning of the orders with one of the following statuses:
Order Status The order status of the production order. Allowed values Item The main item of the production order. If the bill of material (BOM) of the main item does not contain phantoms, the main item is the same item as the item in the Operated Item field. Production Start Date and Time The date and time on which the order is planned to be taken into production. The Production Start field is filled during production order creation. If the production planning changes, this date can be automatically updated. The start date of the order can be copied from the planned orders generated in the modules:
Forward planning If the planning method field has the value Forward, the production start date can be used to calculate the delivery date. Backward planning If the planning method field has the value Backward, the production start date can be derived from the delivery date and the order lead time of the item. The production start date is then calculated as follows: Production start date = delivery date - order lead time of item This formula is used in the following situations:
Note The calendar that is used for the production order depends on the Used Calendar Type field in the Routing Parameters (tirou0100m000) session. If the Used Calendar Type field is Company, the company calendar (defined in the Companies (tcemm1170m000) details session) is used. If the Used Calendar Type field is Work Center, the calendar of the work center's department (defined in the Departments (tcmcs0565m000) details session) is used.
You can manually modify the calculated start date. Planned Delivery Date The delivery date and time of the production order. Allowed values If the manufactured item is an RPT item a schedule period must have been defined for the delivery date. Schedule periods can be defined in the Calendars and Periods module and must be linked to a schedule in the Repetitive Manufacturing module. The delivery date of the order is copied from the planned orders generated in the modules:
Forward planning If the planning method field has the value Forward, the delivery date can be derived from the start date and the order lead time of the item. The delivery date is then calculated as follows: Production start date = delivery date + order lead time of item This formula is used in the following situations:
Note The calendar that is used for the production order depends on the Used Calendar Type field in the Routing Parameters (tirou0100m000) session. If the Used Calendar Type field is Company, the company calendar (defined in the Companies (tcemm1170m000) details session) is used. If the Used Calendar Type field is Work Center, the calendar of the work center's department (defined in the Departments (tcmcs0565m000) details session) is used.
Backward planning If the planning method field has the value Backward, the delivery date can be used to calculate the production start date. You can manually modify the calculated delivery date. Requested Delivery Date The date that the customer has requested for the production order.
Production Order The production order's code. Operation The sequence number of the operation, which is used for the production of the manufactured subassembly or finished product, and which you are planning in this session. Operation Status The current status of the operation which you are planning in this session. Start Operation If this check box is selected, there are no operations before this operation. Blocking Reason If the operation has been blocked, the reason for blocking. Operated Item The main item, or the phantom on which the operation is executed. If the Operated Item field does not contain the same item as the Item field, the operated item is a phantom. In this case, the routing of the phantom is connected to the routing of the main item. If the operated item is not a phantom, the main item and the operated item are the same. Initial Hidden Operated Item The main item, or the phantom on which the operation is executed. If the Operated Item field does not contain the same item as the Item field, the operated item is a phantom. In this case, the routing of the phantom is connected to the routing of the main item. If the operated item is not a phantom, the main item and the operated item are the same. Routing Unit Overlap View the percentage of overlap in the planning. Yield Type The yield type of the operation. Yield Percentage Scrap Quantity Unusable material or rejects of intermediate products, for example, because of faulty components, or products lost in cutting or sawing operations. The gross material requirements and/or an operation's input quantity must be increased to account for anticipated scrap. In the BOM, you can define scrap as a percentage of the net material requirements, which is the scrap factor, and as a fixed quantity, which is the scrap quantity. A scrap quantity is mostly used to define the amount of material that is lost every time when you start producing, for example, to test the equipment. For an operation, you can only define the scrap as a fixed quantity. The quantity of material that will be lost during production. The quantity is a fixed quantity that is independent to the quantity produced. Recording a scrap quantity prevents shortages in production. Scrap is an extra loss in addition to the loss caused by the yield being less than 100%. If you generate the BOM from an engineering BOM, the scrap factor and scrap quantity values will also be copied. However, these values will only be copied if the sequence number is the only thing changed, for example, wheel 10/1 to wheel 10/2. If a new item exist on the BOM line, for example, wheel to spare wheel, the scrap data will not be copied, In this case scrap quantity and scrap factor will be 0. Backflush Hours Slack Time The time between the earliest finish date of the current operation and the production start date of the following operation. Quantity Planned Input DMS on Completion If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete. Machine Occupation The number of machines needed to carry out the operation. Physical Location The physical location of the operation. Subcontracting Rate Factor The factor that is multiplied with the subcontracting base rate to determine the cost of subcontracting. Subassembly An intermediary product in a production process that is not stored or sold as an end product, but that is passed on to the next operation. For subcontracting purposes, a manufacturer can send a subassembly to a subcontractor to carry out work on the subassembly. This subassembly has its own item code defined in the Item Base Data. After work is finished, the subcontractor sends the subassembly back to the manufacturer. Also this reworked subassembly has its own item code defined in the Item Base Data. Subassembly Warehouse The warehouse from which the subassembly is sent or in which the subassembly is received. Scrapped The quantity of the item produced by the production order that was scrapped. This quantity can no longer be reworked or used for any purpose. Completed If a quantity has already been completed, you can use this field to report as additional completed quantities of the item. The quantity that you can report as completed depends on the restrictions imposed by previous operations, upcoming operations, and Quality. Note
Serialized items If the items on the operation are serialized, and the As-Built Status Handling field in the Production Order Parameters (tisfc0100s000) session is set to Manual, you must first update the status of the items in the as-built header ( Serial End Item - As-Built Headers (timfc0110m000) session) before you can complete or reject the items on the last operation of a production order. Click Serial Numbers to start the Serial End Item - As-Built Headers (timfc0110m000) session. Reason for Rejects The reason for the rejection. Use a reason with reason type Rejection of Production Result. To define the reasons for rejection, use the Reasons (tcmcs0105m000) session. Planning Related Next Operation The operation after the current operation. If this field is 0 (zero), this operation is the end operation. Task The task that is performed in the operation. If anything is reported on the operation, you cannot change the task anymore. Work Center The work center in which the operation is carried out. Note You can only change the work center if the operation has one of the following statuses:
Machine The machine on which the operation is performed. Default value The default for this field is the Machine field in the Routing Operations (tirou1102m000) session. This field is irrelevant in the case of a non-machine task. You can modify this field. If, for example, the machine is overloaded or must be repaired, it may be necessary to move the operation to another machine. Lead Times and Start Date Start Date Transport Date To The date on which the item is transferred from the sending warehouse of the previous operation. Note This field is relevant in case of operation subcontracting with material flow support. Queue Start Date The queue time of the current operation as you defined it in the Routing Operations (tirou1102m000) session. Click the Automated Queue Time Compression option on the appropriate menu of the Production Planning (tisfc0110m000) session to start the session which you can use to reduce the planned queue time. Setup+Run Start Date The date and time on which LN plans to start the production time. If you alter the date and/or time of the Remainder Start Date field, LN recalculates the value of the Setup+Run Start Date field. The start date of the operation is copied from planned production orders, which are generated in Enterprise Planning, when the orders are transferred from Enterprise Planning to Job Shop Control. If the production order is transferred from the session in Production Order Advice (whina3100m000) in Warehousing, LN copies the start date of the operation from that session. When you manually enter an order in the Production Order (tisfc0101s000) session, LN calculates the value of the Setup+Run Start Date field using the lead-time elements of the operation that you specified in the Routing Operations (tirou1102m000) session. Remainder The date you want to start the operation, or if the operation has already been started, the date when you want to resume the operation. If you selected the Fixed Planning Dates check box, you can use this field to change the date you plan to start or resume an operation. You can choose whether LN uses the remaining order quantity or, the hours spent to calculate how much work has been carried out, by changing the Calculation Method Remaining Production Time field in the Production Order Parameters (tisfc0100s000) session. Wait The date and time on which the setup and run time of the operation are planned to finish, and the wait time is planned to start. for the production order. Note The wait start date is calculated in the Job Shop Control module. Move The date and time on which the wait time is planned to finish, and the move time is planned to start. Transport Date From Date on which the item is transferred from the receiving warehouse, that is, the warehouse of the subcontracting work center. This field is relevant in case of operation subcontracting with material flow support. Transport Date To (Next Operation) Date on which the item is transferred from the sending warehouse of the current operation. This field is relevant in case of operation subcontracting with material flow support. Queue Start(Next Operation) or Planned Delivery Date If this operation is followed by other operations, this field displays the Queue Start(Next Operation) field. If this operation is the last operation, this field displays the Planned Delivery Date field. These fields are defined as follows
SU+Run (Next Oper.) or Requested Delivery Date If this operation is followed by other operations, this field displays the SU+Run (Next Oper.) field. If this operation is the last operation, this field displays the Requested Delivery Date field. These fields are defined as follows
Fixed Duration If this check box is selected, the operation has a fixed duration, and its production time does not depend on the batch size. If an operation has a fixed duration, LN applies the following formula to calculate the run time: run time = cycle time If this check box is cleared, the formula that LN uses to calculate the run time is as follows: run time = (cycle time * quantity planned input) / routing quantity Transfer Batch Less Than Production Batch The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished. In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size). The transfer batch quantity replaces the previously used concept of overlap percentage on operation. If this check box is selected, you can start the next operation before the complete production batch is finished. You must enter a value in the Transfer Batch Qty field, which indicates when the next operation can be started. If this check box is cleared, the next operation starts when the complete production batch is finished. If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, you must type a quantity in the Transfer Batch Qty field. If the Transfer Batch Method field is Percentage, you must type a percentage. Transfer Batch Qty Enter a transfer batch quantity, if you selected the Transfer Batch Less Than Production Batch check box. If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, you must type a quantity. If the Transfer Batch Method field is Percentage, you must type a percentage. Fixed Planning Dates If this check box is selected, LN uses fixed planning dates, and the operation cannot be shifted due to changes in other operations. Select the Shift Planning option on the appropriate menu to start the Shift Production Planning (tisfc1202m000) session, which you can use to plan the operation to another date. Late Indicator that displays whether the move start date of the operation falls after the requested delivery date of the production order. Lead Times Time Unit The time unit in which the queue time is expressed. Allowed values
Transport Time To The time required to transport the subassembly from the sending warehouse to the warehouse at the subcontractor. In the manufacturer's system, the warehouse at the subcontractor is defined as an external warehouse. This field is relevant in case of operation subcontracting with material flow support. Default value The default value is calculated in Freight based on the addresses of the warehouses. Note If the first operation of the routing is subcontracted, this field is zero, because in that case no subassembly is transported from the manufacturer to the subcontractor. Queue Time The queue time of the operation as you defined it in the Routing Operations (tirou1102m000) session. Click the Automated Queue Time Compression option on the appropriate menu of the Production Planning (tisfc0110m000) session to start the session which you can use to reduce the planned queue time. Fixed Setup Time (SCS) The sequence independent time required to set up or change over a machine in order to start running the machine. The fixed setup time is only used when Infor SCM Scheduler and Infor SCM Planner are installed. SetupTime(Avg) The average setup time of the operation. Note If Man Occup.for Setup = 0 and SetupTime(Avg) > 0, the following applies:
Production Rate The production rate of the number of products produced per unit of time. You can use a different production rate for different orders.
Note Whether the production rate is expressed in hours or minutes is shown in the next field. You can alter that in the Production Rate Time Unit field in the Routing Parameters (tirou0100m000) session. Production Rate Time Unit The time units in which the production rate is expressed. You can define this parameter in the Production Rate Time Unit field in the Routing Parameters (tirou0100m000) session. Cycle Time (min) The cycle time of the operation. LN uses the cycle time to calculate the run time and the production time. Routing Unit The routing unit of the operation. Routing Unit The inventory unit in which the completed quantity of semi-finished products is expressed. Production Time The total production time required to carry out the operation. Remaining Production Time The remaining production lead time required to finish the operation. Wait Time The wait time of the operation as you defined it in the Routing Operations (tirou1102m000) session, expressed in the time unit you specified in that same session. Move Time The move time as you defined it in the Routing Operations (tirou1102m000) session, expressed in the time unit you specified in that same session. Transport Time From Lead time of transport of the subassembly from the warehouse at the subcontractor to the receiving warehouse. In the manufacturer's system, the warehouse at the subcontractor is defined as an external warehouse. This field is relevant in case of operation subcontracting with material flow support. Default value The default value is calculated in Freight based on the addresses of the warehouses and work centers. Slack Time The slack time of the current operation. Selecting the Transfer Batch Less Than Production Batch check box, and specifying a quantity in the Transfer Batch Quantity field results in less slack time than the queue time of the next operation, or in a slack time value of zero. For all the options you can select in the Moving Method Next Operations field, except for the Move All Operations option, LN can move the slack time. If you set the field to When Overlap Occurs, the slack time can become longer if you move an operation to an earlier point in time. In this situation, LN does not touch the next operation, and, as a result the slack time on the moved operation increases. You can compress the slack of all the operations of an order automatically by reducing queue times. Refer to Queue time compression compression. Overlap View the percentage of overlap in the planning. Capacity / Subcontracting Capacity Data Man Occup.for Setup The number of persons that is needed to accomplish the operation's setup. You must enter the number of persons that is needed to accomplish the operation in the Man Occupation for Production field. Note If Man Occup.for Setup = 0 and SetupTime(Avg) > 0, the following applies:
Man Hours The man hours required to carry out the operation. Man Occupation for Production The number of persons that is needed to carry out the run time part of the production time. For more information about changing this field, refer to Production Planning (tisfc0110m000). In the Man Occupation for Setup field, you must enter the number of persons needed to accomplish the operation's setup. Machine Hours The machine hours required to carry out the operation. Machine Occupation The number of machines that required to perform the operation. For more information about changing this field, refer to Production Planning (tisfc0110m000). Spent Production Time The total number of man hours and machine hours booked on an operation until the current moment. The time is updated to the operation by People. If you selected the Backflush Hours check box, LN posts the hours automatically. If you use the Hours and Expenses by Employee Overview (bptmm1100m000) session, the hours are posted to the order/operation by that same session. Subcontracting Subcontractor The subcontractor where the work takes place if the operation occurs in a subcontracting work center. Note LN treats subcontractors as buy-from business partners. Subcontracting Document The type of document that is linked to the subcontracting operation. Allowed values Purchase Document The purchase document number that corresponds to the subcontracting order. Subcontracting Rate Factor LN uses this field and the subcontracting rate to calculate subcontracting costs. You can define the subcontracting rate in the Subcontracting Rates (ticpr1160m000) session. This field only applies if you selected the Operation Rate option in the Calculation Method for Subcontracting Costs field of the Subcontracting Rates (ticpr1160m000) session for calculation of the subcontracting costs. Qty Returned from Subcontracting The quantity received on the basis of a subcontracting order. Subassembly An intermediary product in a production process that is not stored or sold as an end product, but that is passed on to the next operation. For subcontracting purposes, a manufacturer can send a subassembly to a subcontractor to carry out work on the subassembly. This subassembly has its own item code defined in the Item Base Data. After work is finished, the subcontractor sends the subassembly back to the manufacturer. Also this reworked subassembly has its own item code defined in the Item Base Data. Subassembly Warehouse The warehouse from which the subassembly is sent or in which the subassembly is received. Quantity Planned Quantities Yield Type The yield type of the operation. Quantity Planned Input The quantity planned input planned to start the operation with. If you alter the scrap or yield values in the Routing Operations (tirou1102m000) session, LN recalculates this field to maintain the quantity planned output. Inventory Unit Main Item The inventory unit in which quantities of the main item are expressed. Yield Percentage The percentage of yield expected in the operation. If you decrease the yield, LN increases the quantity planned input to keep the quantity planned output the same. Quantity Planned Output The quantity planned output for the current operation. Scrap Quantity The quantity of scrap expected in the operation. If you increase the scrap, LN increases the quantity planned input to keep the quantity planned output the same. Count Point If this check box is selected, the operation is a count point. Default value The default for this check box is the Count Point check box in the Routing Operations (tirou1102m000) session. For each operation it is determined if it is a count point. This is incorporated as a default in the order planning. You can modify this check box, until the operation has been reported completed. DMS on Completion If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete. Actual Quantities Quantity Completed The quantity of items reported as completed, or the quantity on which the operation has been performed for the current operation. LN cannot change the corresponding value if the operation status is Blocked. Completed Semi-Finished Product The quantity of semifinished items that is reported as completed. LN can only fill this field if the operation is linked to an item defined as a phantom in the bill of material (BOM). Quantity Scrapped The quantity that does not reach quality standards for this operation. LN cannot change the corresponding value if the operation status is Blocked. Quantity Rejects The quantity that is planned to disappear in the operation as a result of limited yield. LN needs the quantity of planned rejects when an operation is reported completed, and it automatically calculates the quantity completed. The quantity of the planned rejects depends on the setting of the Yield Type field in the Routing Operations (tirou1102m000) session:
Quantity planned rejects=(quantity completed+quantity rejected+quantity to inspect)*(100/yield percentage-1)+scrap quantity Planned Scrap Semi-Finished Product The quantity that is planned to disappear in the operation as a result of limited yield. LN can only fill this field if the operation is linked to an item defined as a phantom in the bill of material (BOM). The quantity of total semifinished items includes scrap, reduced yield and rejected items. LN needs the quantity of planned scrapped semi-finished when an operation linked to a phantom item is reported completed, and it automatically calculates the quantity completed semi-finished. The quantity of the planned scrapped semi-finished depends on the setting of the Yield Type field in the Routing Operations (tirou1102m000) session:
Quantity planned scrapped semifinished=quantity planned rejects*quantity ratio semifinished Example Main item BIKE has two phantom items WHEEL. As a result, the operation to produce the wheels has a quantity ratio semifinished of 2. In case of a production order of 3 bikes, and a calculated planned rejects of 1 on an operation for WHEEL on this order, the quantity planned scrapped semifinished for the same operation is: 1 * 2 = 2 Quantity of Item by End Item The ratio of semifinished items to end items produced in this operation. If you define the operated item as a phantom in the bill of material, LN uses this ratio to convert semifinished item quantities that are reported completed to main item quantities. Scrapped Reason for Rejects The reason for the rejection. Use a reason with reason type Rejection of Production Result. To define the reasons for rejection, use the Reasons (tcmcs0105m000) session. Backflushing Backflush Hours If this check box is selected, hours are posted automatically when an operation is completed. The quantity is based on the hours estimated to be necessary to complete an operation rather than the actual number of hours worked on the operation or the materials estimated for an operation. Serialized items Serialized items can only be backflushed if in the Items - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes. In all other cases, serialized items cannot be backflushed. If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Items - Warehousing (whwmd4500m000) details session. Quantity to Backflush The quantity of items, whose components and/or hours still have to be backflushed. If you backflush quantities, they are posted automatically when an operation is completed. The quantity is based on the hours estimated to be necessary to complete an operation rather than the actual number of hours worked on the operation or the materials estimated for an operation. Quantity Backflushed The quantity of end products included in the total order quantity for which the components and/or hours have been posted using backflushing. If you backflush quantities, they are posted automatically when an operation is completed. The quantity is based on the hours estimated to be necessary to complete an operation rather than the actual number of hours worked on the operation or the materials estimated for an operation. Inspection Data Quantity to Inspect The quantity that has been sent for inspection expressed in main item quantities. Inspection Status The inspection status from the Order Inspections (qmptc1120m000) session. Miscellaneous Task The task on which the production hours are posted in People. In case of subcontracting, the task equals the task from production planning. Work Center The work center used as the selection criterion in the Create Production Order Group (tisfc3250m000) session. Physical Location The actual location at which an operation is executed. This location is useful information for job shop planners, job shop supervisors, and mechanics in a job shop or cellular manufacturing environment. Calendar The calendar that LN uses to plan the current operation. Time Zone The time zone LN takes into account for planning production orders. LN takes into account the time zone that you defined for the address of the department of the involved work center in the Addresses (tccom4530m000) session. Actual Calendar The calendar and availability type combination that is used by the work center manufacturing a production order. Note
Operation Text If this check box is selected, an operation text is present. You can create an operation text in the Routing Operations (tirou1102m000) session. Costing Costing Work Center The costing work center that you linked to the planning work center in the Work Centers (tirou0101m000) session, and which LN uses for costing purposes. Operation Set A group of operations carried out in the same costing work center which are grouped together for cost accounting purposes. Within one operation set no WIP transfer takes place. If you cleared the Financial Transactions by Work Center check box in the Production Order (tisfc0101s000) session, operation sets are not applicable. Container Data Container The container in which the semi-finished item is carried to the next operation. You can only specify a container in this field if you selected the KANBAN option in the Supply System field of the Item Data by Warehouse (whwmd2110s000) session for the warehouse in which the operated item is stored. Containers are pulled to the next work center / operation by labels. You can define containers in the Item Data by Warehouse (whwmd2110s000) session of Warehousing. Number of Containers The number of containers filled with items required for the operation. If you want to increase the replenishment rate between the operations, increase the value of this field. Container Quantity The item quantity of the container. Container Method The code that represents an instruction how to handle the items in the container. For example, "stack less than 10 high".
Micro Routing Select this option to start one of the sessions related to the microrouting of the production order. Append Operation Click to add an extra operation to the routing of the production order. Move All Click to shift all follow-up operations. Calculate Production Rate Click to calculate the production rate. Pegging - Downstream/Upstream Click Pegging - Upstream to start the GBF browser in which you can view the production order's supply orders, that is, the preceding production orders and/or purchase orders. Click Pegging - Downstream to view the production order's demand orders, that is, the successive production orders and/or sales orders. You can only start pegging if the following is true:
For more information, refer to Pegging for planned orders. Intercompany Trade Orders Starts the Intercompany Trade Order - Purchase (tcitr3600m300) or the Intercompany Trade Orders - Purchase (tcitr3100m300) session displaying the intercompany trade orders, if present, for the selected operation of the current production order.
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