| Bill of Material (tibom1110m000)Performance aspects The settings in this session could affect system performance and database growth. For more information, refer to the following
topics: . Main Item The manufactured item or purchased item for which you want to display or maintain the bill of
material. The first segment is used for the project code, and the second
is used for the item code. Note The following items can only be non-configurable
items: Engineering Item Revision A version or revised version of an engineering item (E-item) or
a revision-controlled item, that is, an item linked to an E-item. Several
revisions of an E-item can exist. Example E-item: Mountain bike E-MB01 Revision | Description | Status |
---|
A1 | Draft drawing of bike | Not released | A2 | Drawing of bike | Not released | A3 | Parent E-item of bike MB01 | Released | A4 | Obsolete bike | Canceled |
BOM Qty The number of manufactured items to which a bill of materials
(BOM) applies. The BOM quantity enables you to specify very small item
quantities as BOM components. Example You need very small amounts of certain colors to mix one
liter of a specific paint, Cotton White. Therefore, a BOM quantity of 1000
liter is defined. The component quantities for the paint can then be as
follows: Paint Cotton White, 1000 liter: | White | 999 liter | Yellow | 0.6 liter | Red | 0.2 liter | Blue | 0.2 liter |
You must determine the BOM quantity in the Items - Production (tiipd0101m000) session. The BOM quantity enables you to specify very small item
quantities as bill of material components. You might want to do this, for
example, if you are creating a bill of material for a chemical
dilution. Example You want to make a millionth part salt dilution. If the
dilution's inventory unit is liters, you can specify a BOM for one liter, and a
component item of one milligram of salt. However, one milligram could be too
small to be measured accurately. It is more practical to specify a bill of
material for a BOM quantity of 1000 liters, so the component item will be one
gram of salt. BOM Qty The unit in which the inventory is defined, for example,
grams or meters. Order Lead Time The production time of an item expressed in hours or days,
based on the lead time elements as defined in the routing operations. You can determine the order lead time by clicking Update Order Lead Time in the appropriate menu of this
session, or clicking Update Order Lead Time in the Items - Production (tiipd0101m000) details session. Position The component's position number. By default, LN shows the last position number used, plus
10. This procedure provides the sequence 10, 20, 30, and so on. The numbering
of positions is unrestricted. For best results, you must use the default values
so you can use intermediate numbers to insert components. The maximum position number of a component item is 9999. Sequence Number The BOM sequence number is a subdivision of the component item's BOM position number. If you create orders for a manufactured item and a BOM
line has more than one sequence number, LN uses the sequence
number that is currently valid. If multiple sequence numbers are valid, only the material
with the lowest sequence number is taken into account. Item The component item that is part of the manufactured
item. The components must be items of the Purchased item type or the Manufactured item type.
The component must be defined in the Items - General (tcibd0501m000) session. Note The following items can only be non-configurable
items: Net Quantity The amount of a component item used in the manufactured item. To calculate this amount, multiply the number of units by
the value in the Length field and
the value in the Width field. For
example, if you specify ten units of a component that is 2 cm long and 3 cm
wide, the net quantity is 60 (10*2*3). If the width is not specified, the net
quantity is 20. Note If a negative quantity is shown, the production of a
manufactured item results in a by-product. This by-product is entered in the
bill of material with a negative quantity, which is used to calculate the gross
material requirement. Quantity-independent lines If the BOM lines are quantity independent, a zero is
displayed in this field. Scrap Factor % Recording a scrap factor prevents
shortages in production. The scrap factor is expressed as a percentage
loss. A scrap factor of 5% means that LN will allocate 5% more
of a component for a production order (gross material requirement). Scrap is an extra loss in addition to the loss caused by
the yield being less than
100%. If you generate the BOM from an engineering BOM, the
scrap factor and scrap quantity values will also be copied. However, these
values will only be copied if the sequence number is the only thing changed,
for example, wheel 10/1 to wheel 10/2. If there is a new item on the BOM line,
for example, wheel to spare wheel, the scrap data will not be copied. In this
case, the scrap quantity and scrap factor will be zero (0). Scrap Quantity Unusable material or rejects of intermediate products, for
example, because of faulty components, or products lost in cutting or sawing
operations. The gross material requirements and/or an operation's input
quantity must be increased to account for anticipated scrap. In the BOM, you can define scrap as a percentage of the net
material requirements, which is the scrap factor, and as a fixed quantity,
which is the scrap quantity. A scrap quantity is mostly used to define the
amount of material that is lost every time when you start producing, for
example, to test the equipment. For an operation, you can only define the scrap as a fixed
quantity. The quantity of material that will be lost during
production. The quantity is a fixed quantity that is independent to the
quantity produced. Recording a scrap quantity prevents shortages in
production. Scrap is an extra loss in addition to the loss caused by
the yield being less than
100%. If you generate the BOM from an engineering BOM, the
scrap factor and scrap quantity values will also be copied. However, these
values will only be copied if the sequence number is the only thing changed,
for example, wheel 10/1 to wheel 10/2. If a new item exist on the BOM line, for example, wheel
to spare wheel, the scrap data will not be copied, In this case scrap quantity
and scrap factor will be 0. Warehouse The warehouse where the component is stored and where the
allocation for a production order is made. Note If the component is a phantom, and you select the Inherit Warehouse if Parent Item is a Phantom check
box, LN allocates the
requirement for the component in the warehouse of the component's parent
item. Operation The operation for which
operation the material of the BOM line is issued to the shop floor. - If you enter zero (0), you can use the BOM Line - Material-Routing Relationships (tibom0140m000) session to determine on
which operation the material is issued.
- If you enter a value other than zero (0), for example,
10, the material is issued at operation 10. This operation applies to all
routings that are defined for the manufactured item. If the operation does not
exist for the manufactured item's routing(s), the BOM line material is issued
at the first operation of the routing.
Note To avoid entering the code of a nonexistent operation, you
are advised use the zoom function for this field and select an operation from
the Routing Operations (tirou1102m000) session. Performance aspects The setting of this field could affect system performance and database growth. For more information, refer to Material for multiple operations. Effective Date The effective date and expiry date determine the validity
period for the component. The effective date indicates when the component can
be used in the manufactured item. If the Link with EDM check
box in the Bill of Material (tibom1110m000) details session is selected, the effective
date is derived from the Effective Date field of the engineering item's revision. By using the effective date and expiry dates, LN can save historical
data about the structure of a product without affecting production. If the production date for the item falls outside the
validity period, LN will
not allocate any inventory or material requirements for the
component. Expiry Date The effective date and expiry date determine the validity
period for the component. The expiry date indicates when the component can no
longer be used in the manufactured item. By using the effective date and expiry dates, LN can save historical
data about the structure of a product without this data affecting
production. If the production date for the item falls outside the
validity period, LN will
not allocate any inventory or material requirements for the
component. The latest possible expiry date is 19 January, 2038. If
you do not enter an expiry date, LN automatically sets the expiry date to
01/19/38. Phantom If the component item is defined as a phantom in the Items - Production (tiipd0101m000) session, LN will select this check box. You can override
that value here. You can use phantom items to record technical information
about the product structure or to carry out cost-price
calculations. Note If the component item is a phantom, you cannot define alternative materials. A subcontracted (checkbox in Items - General (tcibd0501m000) session) phantom component item is not
supported. Performance aspects The setting of this field could affect system performance and database growth. For more information, refer to Phantoms. Exploded bySCM Planner If this check box is selected, explosion is done by Infor SCM Planner. Initial Hidden Lot Selection This field is applicable for lot-controlled items. The
values Any, Same, or Specific regard the special conditions for the delivery of lot items on order lines. The
values also determine the way lot numbers are assigned. Material-Routing Relations If this check box is selected, material-routing
relationships are present for the BOM component. Alternatives Present If this check box is selected, one or more alternative materials are present in the Use Up and Alternative Materials (tibom0150m000) session. You cannot modify the setting of this check box. To view or maintain alternative materials, on the appropriate menu, click Use Up and Alternative Materials. Use Up Materials Present If this check box is selected, a use-up material is present in the Use Up and Alternative Materials (tibom0150m000) session. You cannot modify the setting of this check
box. To view or maintain use-up materials, on the appropriate menu, click Use Up and Alternative Materials. Extra Information If extra information exists about the BOM line, you can
find the information in this field. Length This field can be used, together with the Width field and
number of units, to calculate the net quantity. The net quantity is the Length field
multiplied by the number of units and multiplied by the Width field, if
applicable. In the Print Production Order Documents (tisfc0408m000) session, you can only print a sawing
list if you have entered the Length field for
the given component. If you have entered both the Length field and
the Width field, you
can print a cutting list. Width This field can be used, together with the Length field and
number of units, to calculate the net quantity. The net quantity is the Length field
multiplied by the number of units and multiplied by the Width field, if
applicable. If you have entered both the Length field and
the Width field, you
can print a cutting list in the Print Production Order Documents (tisfc0408m000) session. Number of Units The number of times that the required quantity of the
material, specified in the Length field and/or the Width field, appears in the product. StandardConfiguration If this check box is selected, the BOM line is part of
an item’s standard configuration. The costs for the BOM line are included in
the standard cost price. If the StandardConfiguration check box is cleared, the BOM
line is not part of an item’s standard configuration. The costs for the BOM
line are not included in the standard cost price. The StandardConfiguration check box in combination with
the setting of the Valid check box in the Exceptions (tcuef0105m000) session indicates whether an BOM line is used for a
specific effectivity unit. - If the StandardConfiguration check box is selected, and the Valid check box is cleared for an exception linked to
the BOM line, the BOM line will be omitted for a specific effectivity unit or
requirement.
- If the StandardConfiguration check box is cleared, and the Valid check box is selected for an exception linked
to the BOM line, the BOM line will be added for a specific effectivity unit or
requirement.
Note If the BOM line has exceptions attached, but you do not
want to use the exceptions, for example, for selling spare parts, or for an end
item which is not unit-effective, then you can clear this check
box. Exceptions Present If this check box is selected, this BOM line has exceptions linked to it. Exceptions are part of the unit effectivity concept. Link with EDM If this check box is selected, the engineering bill of
material is copied to the production bill of material. If you modify this bill of material line, this can
cause an inconsistency between the engineering bill of material and the
production bill of material. Last Allowed Order Date The value of the Last allowed Order Date field in the Items - Ordering (tcibd2500m000) session. Supplied by Subcontractor If you subcontract one or more operations, or an item's
entire production process, you can choose whether or not to send material to
the subcontractor to use for the subcontracted item. If this check box is selected, the material is not sent to the subcontractor, but it is supplied by the
subcontractor. Therefore, the material's planning and costing is not taken into
account. If this check box is cleared, and the material is linked
to a subcontracted operation, the material is sent to the
subcontractor. Demand Peg Propagation If a production order is transferred from Enterprise Planning to Shop Floor Control,
also demand peg propagation information is transferred, and a specification is generated. You can use this field to determine whether a
specification must be generated for a material that is not supplied by Enterprise Planning, but
determined in Shop Floor Control. Contains Customer Furnished Material If this check box is selected, the end-item is an item that is built using
one or more customer furnished material. Use Lead Time Offset If this check box is selected, you can specify the lead-time offset. Lead Time Offset The lead-time offset. LN uses the lead-time
offset in capable-to-promise calculations. The date that a
component must be available is calculated by subtracting the lead-time offset
from the requirement date of the end item. Note You can only type the lead-time offset if the Use Lead Time Offset check box is selected. Lead Time Offset Select Hours or Days as the
time unit in which you want to express the lead-time offset. WMS Controlled If this check box is selected, you defined in the Warehouses (tcmcs0503m000) session that an integration with a Warehouse
Management System (WMS) exists. The value of the Lot Selection field in this session must be the same as in the used
WMS. Effective Change Order The change order that defines the effective date of the BOM line. Expiry Change Order The change order that defines the expiry date of the BOM line. First Allowed Order Date The value of the First Allowed Order Date field in the Items - Ordering (tcibd2500m000) session. Use Phantom Inventory If this check box is selected, LN checks if any phantom inventory is
available. If the phantom item is
available in inventory, and the quantity is sufficient, this inventory is used
as component in the production order. If no phantom inventory is available, or if the quantity is
insufficient, the inventory is not used. LN treats the component
as a normal phantom item, so the phantom is exploded for the total
quantity. Note The phantom stock is always ignored during planning. Print on Order Document If this check box is selected, the BOM component is
printed on the order document. Users can specify whether or not they want to print a BOM
material on the order document. For example, a user can choose not to print the floor stock in the material list. Allow Multiple Items If this check box is selected, LN can distribute the net quantity of the material over multiple items. For
example, the net quantity can be divided over the use-up material and the standard material or over the
standard material and one or more alternative materials. If this check box is cleared, LN issues only a single
item for this BOM line for one production order. In process by Change Management If this check box is selected, the BOM line is under
change management control. If a change order is linked to the BOM, and the
change order has not yet been approved, LN selects this check
box. In the Change Management (CHM) module you can keep track of the effective and expiry
dates of a BOM line according to a defined procedure. Text If this check box is selected, a text is present. Miscellaneous Miscellaneous Data Actual Revision If the item has a relationship with the engineering item, LN uses this field to
display the revision of that engineering item. Yield for Fixed Lead Time Offsetting The yield that is used in calculations for aggregate
planning. When LN plans material requirements by using a fixed lead time, LN uses the Yield for Fixed Lead Time Offsetting field, rather than routing data. This process is carried out
in the Order Planning module. The value that you type in this field must be an
estimation of the yield for all operations in the item routing. For
example: - Yield on operation 10: 90%
- Yield on operation 20: 80%
- Yield on operation 30: 90%
In this case, the value that you must type in the Yield for Fixed Lead Time Offsetting field is .90 * .80 * .90 = 65% Routing Scrap for Fixed Lead Time Offsetting The scrap that is used in calculations for aggregate
planning. When LN plans material requirements by using a fixed lead time, LN uses the Routing Scrap for Fixed Lead Time Offsetting field, rather than routing data.
The planning process is carried out in the Order Planning module. The value that you type in this field must be an
estimation of the scrap for all operations in the item routing. Inherit Warehouse if Parent Item is a Phantom Determines on which warehouse LN allocates the requirements for this
component and from which warehouse LN issues the component if the component is a phantom. If this check box is cleared, LN plans the material
issue on the warehouse of the phantom item, regardless of whether the item is a
phantom item or not. You define this warehouse in the Warehouse field in the Bill of Material (tibom1110m000) session. If this check box is selected, and this component is a
phantom item, LN plans
the material issue on the warehouse of the parent item of the phantom
item. Contains Customer Furnished Material If this check box is selected,, and you create an
order, the material's owner will be the same as the parent item's
owner. | |