Report Operations Completed (tisfc0130m000)

Use this session to to report progress of the production process, by reporting quantities as completed or rejected for successive operations. If you report progress on the last operation of the production order, it is possible to book the completed product into inventory.

Note

If a quantity is reported rejected on an operation it is either scrapped or moved to quarantine inventory.

If the Quarantine Inventory check box is selected in the Inventory Handling Parameters (whinh0100m000) session, items cannot be split off from the original order on rejection.

 

Production Order

The production order for which operations are reported as completed.

Production Order Status

The production order status of the operation.

Allowed values

Order Status

Operation

The sequence number of the operation for the production of the item.

Operation Status

The operation status of the operation.

Allowed values

Operation status

Operated Item

The item that is produced with the operation. This item can be either a main item or a semifinished item.

Related topics

Report Complete
Blocking Reason

If the operation has been blocked, the reason for blocking.

Inspection Order
Inspection Status

The status of the inspection order status.

Allowed values

Result Set

Completion Date

The date the order is reported as complete.

Default value

The default value is the current date. You can also enter a date in the past.

Related topics

Lot Code

A number of items produced and stored together that are identified by a (lot) code. Lots identify goods.

Effectivity Unit

effectivity unit

Note

If a production order has order distribution lines with effectivity units only, reporting is done on a specific effectivity unit.

  • For the quantity completed this only applies to the last operation, because the quantity that is reported on last operation of the order distribution is calculated and updated by LN.
  • For the quantity rejected this applies to all operations, because the cumulative rejected quantity of all operations is stored in quantity Rejected of the order distribution.
DMS on Completion

If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete.

Reported Item Quantities
Planned Input

The planned input for the operation.

Planned Output

The planned output for the operation.

Planned Output

The quantity planned output for the operation.

Completed

If a quantity has already been completed, you can use this field to report as additional completed quantities of the item.

The quantity that you can report as completed depends on the restrictions imposed by previous operations, upcoming operations, and Quality.

Note
  • Quantities can be entered as main item quantities or semifinished item quantities.
  • If the operation has the status Blocked, you can modify this field only if the blocking reason of the operation allows for it. This restriction is explained in the Blocking operations topic.

Serialized items

If the items on the operation are serialized, and the As-Built Status Handling field in the Shop Floor Control Parameters (tisfc0100s000) session is set to Manual, you must first update the status of the items in the as-built header ( Serial End Item - As-Built Headers (timfc0110m000) session) before you can complete or reject the items on the last operation of a production order. Click Serial Numbers to start the Serial End Item - As-Built Headers (timfc0110m000) session.

Rejected

If a quantity was already rejected earlier, you can use this field to report rejected additional quantities of the item.

Note

If the Split Orders when Reporting Reject Quality check box is selected in the Shop Floor Control Parameters (tisfc0100s000) session, you can split off this quantity instead of rejecting it in the Split Production Order (tisfc0208m000) session.

The quantity that you can report as rejected depends on restrictions imposed by previous operations, upcoming operations, and Quality.

Quantities can be entered as main item quantities or semifinished item quantities.

Serialized items

If the items on the operation are serialized, and the As-Built Status Handling field in the Shop Floor Control Parameters (tisfc0100s000) session is set to Manual, you must first update the status of the items in the as-built header ( Serial End Item - As-Built Headers (timfc0110m000) session) before you can complete or reject the items on the last operation of a production order. Click Serial Numbers to start the Serial End Item - As-Built Headers (timfc0110m000) session.

Blocking of operations

If the operation has the status Blocked, you can modify this field only if the blocking reason of the operation allows for it. This restriction is explained in the Blocking operations operations topic.

Planned Rejects

The quantity that is planned to disappear in the operation as a result of limited yield.

LN needs the quantity of planned rejects when an operation is reported completed, and it automatically calculates the quantity completed.

The quantity of the planned rejects depends on the setting of the Yield Type field in the Routing Operations (tirou1102m000) session:

  • If you set the Yield Type field to Discrete, the quantity of the planned rejects is 0 (zero) by default.
  • If you set the Yield Type field to Continuous, LN applies the following formula to calculate the quantity of the planned rejects:
Quantity planned rejects=(quantity completed+quantity rejected+quantity to inspect)*(100/yield percentage-1)+scrap quantity
To Inspect

The quantity that has been sent to Quality for inspection.

This is the quantity from the most recent inspection order for this operation.

Rejects
Reason

The reason for the rejection. Use a reason with reason type Rejection Blocking.

To define the reasons for rejection, use the Reasons (tcmcs0105m000) session.

Scrapped

The quantity of the item produced by the production order that was scrapped. This quantity can no longer be reworked or used for any purpose.

Quarantined

The quantity that is quarantined.

Backflushing
To Do

The quantity of items, whose components or hours have not yet been backflushed.

If you backflush quantities, the hours or materials are posted automatically when a quantity is reported complete for an operation. The posted number of hours is based on the hours estimated needed for the completion of this quantity for an operation rather than the actual number of hours worked on the operation. Similarly the posted material quantity is based on the estimated material quantity required to complete this quantity for an operation.

Done

The quantity of end product included in the total order quantity for which the components or hours have been posted using backflushing.

If you backflush quantities, the hours or materials are posted automatically when an operation is completed. The quantity of hours or materials is based on the hours estimated to complete an operation rather than the actual number or hours worked on the operation or the materials estimated for an operation.

Backflushed Hours

If this check box is selected, the hours for the production order have been backflushed.

Planning
Work Center

A specific production area consisting of one or more people and/or machines with identical capabilities, that can be considered as one unit for purposes of the capacity requirement planning and detailed scheduling.

Machine

In LN, a mechanical object on which operations can be carried out to produce items.

Machines are linked to operation rates. The operation rate and the labor rate together form the basis for the actual costing of production orders.

Task

The task that is carried out in this operation.

Planning Related
Production Time

The total production time of the operation.

Queue Time

The amount of time that an order remains at a work center before setup or work is performed on it.

Remaining Time

The lead time that is still needed to finish the operation.

The remaining production time is calculated as follows:

Remaining Production Time = production time * (1 - spent production time / (planned man hours + planned machine hours))
Wait Time

The time that an order remains at a work center after an operation is completed until it is moved to the next operation.

LN does not plan wait times according to a specific calendar. Planning of the wait time is based on a 7 * 24 hours week schedule.

A typical example is the time required for drying after the application of paint.

Spent Hours

The number of hours spent on the operation until the present time.

These hours are booked either manually in People, or automatically through backflushing.

Slack Time

The time between the earliest finish date of the current operation and the production start date of the following operation.

Planning - Start Date
Fixed Planning Dates

If this check box is selected, you fix the operations' start dates and end dates. An operation will not be shifted due to a change in planning of preceding operations or follow-up operations.

Queue

The start date and time of the operation's queue time. You defined the duration of the queue in the Routing Operations (tirou1102m000) session.

Click the Automated Queue Time Compression option on the appropriate menu of the Production Planning (tisfc0110m000) session to start the session which you can use to reduce the planned queue time.

Setup + Run

The date and time on which LN plans to start the operation.

If you alter the date and/or time of the Remainder field in the Production Planning (tisfc0110m000) session, LN recalculates the value of the Setup + Run field.

The start date of the operation is copied from planned production orders, which are generated in Enterprise Planning, when the orders are transferred from Enterprise Planning to Shop Floor Control.

If the production order is transferred from the session in Production Order Advice (whina3100m000) in Warehousing, LN copies the start date of the operation from that session.

When you manually enter an order in the Production Orders (tisfc0101s000) session, LN calculates the value of the Setup + Run field using the lead-time elements of the operation that you specified in the Routing Operations (tirou1102m000) session.

Production Time

The total production time required to carry out the operation.

Remainder

The date you want to start the operation, or if the operation has already been started, the date when you want to resume the operation.

You can choose whether LN uses the remaining order quantity or, the hours spent to calculate how much work has been carried out, by changing the Calculation Method Remaining Production Time field in the Shop Floor Control Parameters (tisfc0100s000) session.

Wait

The date and time on which the setup and run time of the operation are planned to finish, and the wait time is planned to start. for the production order.

Move

The date and time on which the wait time is planned to finish, and the move time is planned to start.

Move Time

The move time as you defined it in the Routing Operations (tirou1102m000) session, expressed in the time unit you specified in that same session.

Setup + Run (Next Oper.)

If this operation is followed by other operations, this field displays the Setup+Run (Next Oper.) field. If this operation is the last operation, this field displays the Requested Delivery Date field.

These fields are defined as follows

  • Setup+Run (Next Oper.)

    The date and time on which the queue time of the next operation is planned to finish, and the setup and run time of the next operation is planned to start.

    If you selected the Transfer Batch Less Than Production Batch check box, and defined a batch quantity in the Transfer Batch Qty field for the first operation, the next operation can start before the first operation finished. In this case, the date and time in the Setup+Run (Next Oper.) field of the first operation is equal to time and date in the Queue (Next Operation) field.

  • Requested Delivery Date

    The date that the customer has requested the production order.

    If a production order, originating from a sales order, is transferred from Enterprise Planning, the requested delivery date equals the sales order delivery date minus the warehouse inbound, warehouse outbound, safety time and extra lead time. These four lead times cause a difference between the sales order delivery date and the planned delivery date.

    For more information, see To determine on order dates.

Slack Time

The time between the earliest finish date of the current operation and the production start date of the following operation.

Queue (Next Operation)

The date and time on which the move time of the operation is planned to end, and the queue time of the next operation is planned to start.

Spent Hours

The total number of man hours and machine hours booked on an operation until the current moment. The time is updated to the operation by People.

If you selected the Backflushing check box, LN posts the hours automatically. If you use the Hours and Expenses by Employee Overview (bptmm1100m000) session, the hours are posted to the order/operation by that same session.

Capacity
Man Occupation for Setup

The number of persons that is needed to accomplish the operation's setup. The number of persons that is needed to accomplish the operation is displayed in the Man Occupation for Production field.

Man Occupation for Production

The number of persons that is needed to accomplish the operation. The number of persons that is needed to accomplish the operation's setup is displayed in the Man Occup. for Setup field.

Machine Occupation

The number of machines needed to carry out the operation.

Settings
Task

The task that is performed in the operation.

If anything is reported on the operation, you cannot change the task anymore.

Work Center

A specific production area consisting of one or more people and/or machines with identical capabilities, that can be considered as one unit for purposes of the capacity requirement planning and detailed scheduling.

Machine

In LN, a mechanical object on which operations can be carried out to produce items.

Machines are linked to operation rates. The operation rate and the labor rate together form the basis for the actual costing of production orders.

SFC Order Group

A collection of planned production orders, which you can use as a selection criterion to transfer planned production orders from Enterprise Planning to the Shop Floor Control module of Manufacturing.

SFC can use the same collection of production orders to organize manufacturing tasks.

Setup/Run Time
Average Setup Time

The time required for setting up or changing over a machine before you start running the machine. Setup time can be long, for example, if you change over from using black paint to using white paint. Setup time can be short, for example, if you change over from using white paint to using yellow paint. The setup time must indicate an average of all possible setup times.

Fixed Setup Time (SCS)

The time that is required to adjust a machine before an operation can start. This time is independent of the operation sequence.

The fixed setup time is used only if Infor SCM Scheduler and/or Infor SCM Planner is/are implemented. The fixed setup time is then transferred to SCS, after which a sequence-dependent setup time is added to the fixed setup time to get the total setup time. This total setup time is used in planning and/or scheduling in SCS.

Cycle Time

In LN, the time between completion of two separate units of production. For example, the cycle time of motors assembled at a rate of 120 per hour is 30 seconds.

The cycle time is also equal to the time that a product stays in one position on a assembly line, or the time that an operation is carried out on an item in a work station (excluding setup time).

Routing Unit

The routing unit that is the reference quantity for the cycle time.

Note

This field is derived from the Routing module but remains fixed for the production order, even if the original routing unit is changed.

Production Rate

The production rate of the operation.

/

The unit of time in which the production rate is expressed.

Options
Count Point

If this check box is selected, the operation is a count point.

Fixed Duration

An indication whether the production time is fixed, or is dependent on the order quantity. If the production time has a fixed duration, then it equals the cycle time. If it is indicated that the production time does not have a fixed duration, the cycle time is multiplied by the order quantity.

For example, baking one bread in the oven takes one hour. Baking a hundred breads at once also takes a fixed duration of one hour.

Operation Text

If this check box is selected, a text is present.

Transfer Batch Less Than Production Batch

The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished.

In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size).

The transfer batch quantity replaces the previously used concept of overlap percentage on operation.

If this check box is selected, you can start the next operation before the complete production batch is finished. A value is displayed in the Transfer Batch Qty field, which indicates when the next operation can be started. If this check box is cleared, the next operation starts when the complete production batch is finished.

If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, the number displayed in the Transfer Batch Qty field is a quantity. If the Transfer Batch Method field is Percentage, the number is a percentage.

Transfer Batch Qty

The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished.

In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size).

The transfer batch quantity replaces the previously used concept of overlap percentage on operation.

If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, a quantity is displayed. If the Transfer Batch Method field is Percentage, a percentage is displayed.

Scrap/Yield on Operation
Scrap Quantity

The scrap quantity for this operation.

You define this field for the routing, and the phantom scrap on the BOM.

Related topics

Yield Type

The yield type of the operation.

Phantom Scrap Quantity

The scrap quantity of the phantom BOM. You will only see the scrap quantity on the last operation that is required to produce the phantom.

You define this field in the BOM and in the Scrap Quantity field in the routing.

Yield Type

The yield percentage for this operation.

Miscellaneous
Subcontracting
Subcontractor

The subcontractor who carries out the operation.

Allowed values

The subcontractor must be defined as a business partner.

This field is only relevant if the operation is carried out in a subcontracting work center.

Subcontracting Document

The type of document that is linked to the subcontracting operation.

Subcontracting Rate Factor

The factor that is multiplied with the subcontracting base rate to determine the cost of subcontracting.

Production Order

The purchase order of the subcontracting item.

From Subcontracting

The quantity received on the basis of a subcontracting order.

Subassembly

An intermediary product in a production process that is not stored or sold as an end product, but that is passed on to the next operation.

For subcontracting purposes, a manufacturer can send a subassembly to a subcontractor to carry out work on the subassembly. This subassembly has its own item code defined in the Item Base Data.

After work is finished, the subcontractor sends the subassembly back to the manufacturer. Also this reworked subassembly has its own item code defined in the Item Base Data.

Physical Location

The physical location of the operation.

Subassembly Warehouse

The warehouse from which the subassembly is sent or in which the subassembly is received.

Order Status

The order quantity to be produced. The estimates of materials and hours are based on this quantity.

Project

The project for which the production order is intended. If this field is empty, the product of the production order is an anonymous item.

Planned Delivery Date

The date that you plan to deliver the item.

Item

The item produced in the production order.

Lot Code

A number of items produced and stored together that are identified by a (lot) code. Lots identify goods.

Item Type

The item type of the item produced in the production order.

Quantity Ordered

The order quantity to be produced. The estimates of materials and hours are based on this quantity.

If no routing or date has been entered yet, the calendar is based on the default routing and 100% utilization.

If you are using production order distribution when you alter the value of the current field, the value of the Quantity Ordered field in the Estimated Materials (ticst0101m000) session for each of the effectivity units will be altered so that their total is the same as the value of the current field, and the quantity is evenly distributed between each of the effectivity units.

When a distribution is present the quantity ordered is controlled by the sum of the quantity ordered for the distribution lines.

Revision

The revision of the item.

Quantity Delivered

The quantity of finished goods posted to inventory.

Setup + Run Start Date

The date and time on which LN plans to start the production time.

The Current Setup + Run Start Date field displays the current value of the Setup + Run field in the Production Planning (tisfc0110m000) session. The Current Setup + Run Start Date field does not reflect changes in the order blocks, until you update the standard production planning data.

For more information, refer to the Help of the Setup+Run Start Date field.

Operation

The sequence number of the operation, which is used for the production of the manufactured subassembly or finished product, and which you are planning in this session.

Next Operation

The operation that follows the current operation in the routing structure.

Related topics

Operated Item

The item that is produced with the operation. This item can be either a main item or a semifinished item.

Related topics

Task

The task that is performed in the operation.

If anything is reported on the operation, you cannot change the task anymore.

Work Center

A specific production area consisting of one or more people and/or machines with identical capabilities, that can be considered as one unit for purposes of the capacity requirement planning and detailed scheduling.

Operation Status

The current status of the operation which you are planning in this session.

Remainder Start Date

The date you plan to start the operation, or if the operation has already been started, the date you plan to resume the operation.

You can choose whether LN uses the remaining order quantity or the hours already posted to calculate how much work has been carried out using the Calculation Method Remaining Production Time field in the Shop Floor Control Parameters (tisfc0100s000) session.

Completion Date

The date and time the production order is reported completed.

Note

It is possible to enter an earlier date as the completion date when reporting the production order completed.

Cumulative Completed

The cumulative quantity of items reported completed. Items that are reported completed can proceed to the next operation or to the designated warehouse.

Cumulative Rejected

The cumulative quantity of items reported rejected. Items that are reported rejected can be either split off from the rest of the production order, put away to quarantine or scrapped.

Physical Location

The physical location of the operation.

Count Point

If this check box is selected, the operation is a count point.

Operation Text

If this check box is selected, a text is present.

Blocking Reason

If the operation's operation status is Blocked, you must enter a blocking reason.

You can only enter a blocking reason if the operation has operation status Blocked. The blocking reason also determines for which actions an operation is blocked. If a blocking reason has been set by the Quality, you can only enter a more restrictive blocking reason.

Related topics

Effectivity Unit
DMS on Completion

If this check box is selected, direct material supply (DMS) planning will be run when the operation is reported complete.

Start - End

An E (the first letter of the phrase End Operation) indicates an end operation. An end operation has no subsequent operation in the routing structure.

Related topics

Start - End

An S (the first character of the phrase Start Operation) indicates a start operation. A start operation has no preceding operation in the routing structure.

Related topics

Initial Hidden
Task

The task that is performed in the operation.

If anything is reported on the operation, you cannot change the task anymore.

Work Center

The work center in which the operation is carried out.

Note

You can only change the work center if the operation has one of the following statuses:

  • Planned
  • Ready to Start
  • You cannot change the work center if some quantities have already been reported completed.
  • You cannot change another type of work station into a line station or buffer.
  • You can only change a subcontracting work station if no purchase orders were generated or if already generated purchase orders can be deleted or canceled.
Machine

The machine on which the operation is performed.

Default value

The default for this field is the Machine field in the Routing Operations (tirou1102m000) session.

This field is irrelevant in the case of a non-machine task.

You can modify this field. If, for example, the machine is overloaded or must be repaired, it may be necessary to move the operation to another machine.

Setup + Run Start Date

The date and time on which LN plans to start the production time.

If you alter the date and/or time of the Remainder field, LN recalculates the value of the Setup+Run Start Date field.

The start date of the operation is copied from planned production orders, which are generated in Enterprise Planning, when the orders are transferred from Enterprise Planning to Shop Floor Control.

If the production order is transferred from the session in Production Order Advice (whina3100m000) in Warehousing, LN copies the start date of the operation from that session.

When you manually enter an order in the Production Orders (tisfc0101s000) session, LN calculates the value of the Setup+Run Start Date field using the lead-time elements of the operation that you specified in the Routing Operations (tirou1102m000) session.

Production Time

The total production time of the operation.

Spent Hours

The total number of man hours and machine hours booked on an operation until the current moment. The time is updated to the operation by People.

If you selected the Backflushing check box, LN posts the hours automatically. If you use the Hours and Expenses by Employee Overview (bptmm1100m000) session, the hours are posted to the order/operation by that same session.

Remaining Prod. Time

The lead time that is still needed to finish the operation.

The remaining production time is calculated as follows:

Remaining Production Time = production time * (1 - spent production time / (planned man hours + planned machine hours))
Wait Time

The wait time of the operation as you defined it in the Routing Operations (tirou1102m000) session, expressed in the time unit you specified in that same session.

Move Time

The move time as you defined it in the Routing Operations (tirou1102m000) session, expressed in the time unit you specified in that same session.

Average Setup Time

The average setup time of the operation.

Note

If Man Occupation for Setup = 0 and Average Setup Time > 0, the following applies:

  • The machine hours' required capacity calculated for the order operation is not impacted and includes setup time.
  • The setup time is not included in the man hours' required capacity for the order operation and the required man hours for the work center. This affects the man hours displayed on the work center utilization reports and the resource order plan.
  • The setup time is not included in the estimated man hours and is not included in the calculation of operation costs for man capacity work centers.
  • The setup time is used in calculating operation schedules.
Additional Planned Rejects

The quantity extra of the operation.

Note

Quantities can be displayed as main item quantities or semifinished item quantities.

Additional To Inspect

You can use this field to report that an additional quantity of an item must be inspected if you already sent some quantity to Quality for inspection.

Allowed values

The quantity that you can report for inspection depends on the restrictions imposed by previous operations or upcoming operations and Quality.

Note

Quantities can be entered as main item quantities or semifinished item quantities.

Blocking of operations

If the operation has the status Blocked, you can modify this field only if the blocking reason of the operation allows for it.

This restriction is explained in the Blocking operations topic.

You can only modify this field if Quality has been implemented for the Routing module.

Cumulative Planned Rejects

The quantity that is planned to disappear in the operation as a result of limited yield.

LN needs the quantity of planned rejects when an operation is reported completed, and it automatically calculates the quantity completed.

The quantity of the planned rejects depends on the setting of the Yield Type field in the Routing Operations (tirou1102m000) session:

  • If you set the Yield Type field to Discrete, the quantity of the planned rejects is 0 (zero) by default.
  • If you set the Yield Type field to Continuous, LN applies the following formula to calculate the quantity of the planned rejects:
Quantity planned rejects=(quantity completed+quantity rejected+quantity to inspect)*(100/yield percentage-1)+scrap quantity
Cumulative To Inspect
Reject Reason

The reason for the rejection. Use a reason with reason type Rejection Blocking.

To define the reasons for rejection, use the Reasons (tcmcs0105m000) session.

Fixed Duration

An indication whether the production time is fixed, or is dependent on the order quantity. If the production time has a fixed duration, then it equals the cycle time. If it is indicated that the production time does not have a fixed duration, the cycle time is multiplied by the order quantity.

For example, baking one bread in the oven takes one hour. Baking a hundred breads at once also takes a fixed duration of one hour.

Transfer < Prdn Batch

The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished.

In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size).

The transfer batch quantity replaces the previously used concept of overlap percentage on operation.

If this check box is selected, you can start the next operation before the complete production batch is finished. You must enter a value in the Transfer Batch Qty field, which indicates when the next operation can be started. If this check box is cleared, the next operation starts when the complete production batch is finished.

If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, you must type a quantity in the Transfer Batch Qty field. If the Transfer Batch Method field is Percentage, you must type a percentage.

Transfer Batch Qty

The quantity or percentage of items for which an operation must be finished before you can start with the next operation. Even though an operation is not yet finished for all items in a production order, you can start the next operation for the items that are already finished.

In a production environment where kanban is used, the transfer batch quantity equals the kanban size (which is the standard container, or the standard lot size).

The transfer batch quantity replaces the previously used concept of overlap percentage on operation.

If the Transfer Batch Method field in the Routing Parameters (tirou0100m000) session is Quantity, a quantity is displayed. If the Transfer Batch Method field is Percentage, a percentage is displayed.

Blocking Reason

If the operation has been blocked, the reason for blocking.

Inspection Order Status (QMS)

The status of the inspection order for the items that come out of the operation.

Quantity to Backflush

The quantity of end products included in the total order quantity for which the components and/or hours have been posted using backflushing.

If you backflush quantities, they are posted automatically when an operation is completed. The quantity is based on the hours estimated to be necessary to complete an operation rather than the actual number of hours worked on the operation or the materials estimated for an operation.

Quantity Backflushed

The quantity of end products included in the total order quantity for which the components and/or hours have been posted using backflushing.

If you backflush quantities, they are posted automatically when an operation is completed. The quantity is based on the hours estimated to be necessary to complete an operation rather than the actual number of hours worked on the operation or the materials estimated for an operation.

Backflush Hours

If this check box is selected, the hours of this operation are backflushed.

Serialized items

Serialized items can only be backflushed if in the Items - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes. In all other cases, serialized items cannot be backflushed.

If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Items - Warehousing (whwmd4500m000) details session.

Scrap Quantity

The scrap quantity for this operation.

You define this field for the routing, and the phantom scrap on the BOM.

Related topics

Phantom Scrap

The scrap quantity of the phantom BOM. You will only see the scrap quantity on the last operation that is required to produce the phantom.

You define this field in the BOM and in the Scrap Quantity field in the routing.

Yield Type

The yield type of the operation.

Yield

The yield percentage for this operation.

Subcontractor

The subcontractor where the work takes place if the operation occurs in a subcontracting work center.

Note

LN treats subcontractors as buy-from business partners.

Subcontracting Rate Factor

The factor that is multiplied with the subcontracting base rate to determine the cost of subcontracting.

From Subcontracting

The quantity received on the basis of a subcontracting order.

Subassembly

An intermediary product in a production process that is not stored or sold as an end product, but that is passed on to the next operation.

For subcontracting purposes, a manufacturer can send a subassembly to a subcontractor to carry out work on the subassembly. This subassembly has its own item code defined in the Item Base Data.

After work is finished, the subcontractor sends the subassembly back to the manufacturer. Also this reworked subassembly has its own item code defined in the Item Base Data.

Subassembly Warehouse

The warehouse from which the subassembly is sent or in which the subassembly is received.

Operated Item

The main item, or the phantom on which the operation is executed.

If the Operated Item field does not contain the same item as the Item field, the operated item is a phantom. In this case, the routing of the phantom is connected to the routing of the main item.

If the operated item is not a phantom, the main item and the operated item are the same.

 

Next Operation

Click to display the upcoming operation.

Complete Operation

Click to report this operation as completed.

Close Operation

Click to close the operation.

Reset Operation Status

Click to reset the operation status from Closed to Completed.

Block Operation

Click to block or unblock an operation.

Toggle Main Item Qty / Semi - Finished Qty

Click to switch to the quantities of the main item or back to the quantities of semifinished items. For more information, refer to Reporting main item or semifinished item quantities.

Default Qty Completed

Click to determine the default value for the Quantity Completed field.

Default Qty Rejected

Click to determine the default value for the Rejected field.

Default Qty to be Inspected

Click to determine the default value for the Quantity To Inspect field.

Default Qty to be Backflushed

Click to determine the default value for the To Do field.

Generate Lot

If an item is lot controlled, you must click to generate a lot number for the items on the last operation.

Order Distribution

If the production order has a distribution, start the Order Distribution (tisfc0105m000) session. The reporting of end of item complete is still done on the last operation in the current session. The report of end items rejected can be done on each operation in the current session.

Toggle 'show count points'

Click to display or hide operations that are count points.

Production Planning

Click to start the Production Planning (tisfc0110m000) session.

Blocked Operations by Production Order

Click to start the Blocked Operations (tisfc0540m000) session.

Backflush Materials and Hours
Report Orders Completed

Click to start the Report Orders Completed (tisfc0120s000) session.

Estimated vs. Actual Material Costs
Estimated vs. Actual Hours Costs
Serial Numbers

If the item is serialized, and the As-Built Status Handling field in the Shop Floor Control Parameters (tisfc0100s000) session is set to Manual, you can click to start the Serial End Item - As-Built Headers (timfc0110m000) session. You must use this session to complete or reject the items on the last operation by serial number.

Note You can select serials for Completed quantity only on the last operation of the specified production order. If the specified operation is not the last one, the Select Serials button for completed quantities is unavailable.