Production Orders (tisfc0101s000)

Use this session to maintain or display production orders.

 

Production Order

An order to produce a specified quantity of an item on a specified delivery date.

The production order number is determined by the LN.

Manual entering of production orders

If you manually define a production order, you must enter the series from which the production order number is taken. LN uses the first free number from this series. You must choose a series from the number group in the Number Group in Production Ordering field in the Shop Floor Control Parameters (tisfc0100s000) session. Defaults for the production order are based on the series you select as well as on the defaults you define in the Default Production Order Data (tisfc0102m000) session.

Production Order

The order status of the production order.

Related topics

General
Series Description

The description of the series.

SFC Order Group

The order group to which the production order belongs.

Related topics

Item

The item that is produced by the production order.

The item must have been defined in the Items - Production (tiipd0101m000) session, and costing data must have been defined for the item in the Items - Costing (ticpr0107m000) session. The item must be one of the following types:

  • Manufactured
  • Purchased
  • Generic The item can be standard or customized.
Revision

The revision of the item.

Default value

When you maintain a production order, the current revision is linked to it by default.

If you link a revision to a production order, the effective date of the order is changed to the effective date of the revision. Use the Retrieve Revision of Engineering Item button to determine the revision based on the effective date of the production order.

Quantity Ordered

The order quantity to be produced. The estimates of materials and hours are based on this quantity. Click Default Qty to determine the quantity for an item.

If you are using effectivity units when you alter the value of the current field, the value of the Ordered field in the Estimated Materials (ticst0101m000) session for each of the effectivity units will be altered so that their total is the same as the value of the current field, and the quantity is evenly distributed between each of the effectivity units.

This field cannot be accessed anymore if:

  • A quantity is displayed in the To Deliver field or the Rejected field on the Quantities tab.
  • A quantity is typed in the Completed field or the Rejected field for the last operation.
Note

You can reduce the order quantity for released orders, for example, from 10 to 7. However, you cannot change the order quantity to a value less than the quantity that is reported as complete on an operation. If you want to enter a ordered quantity that is less than the quantity on an operation, you must reduce the quantity on the operation first. To do this, you must take the following into account:

  • If the operation status is Completed, you must reset the operation status to Active.
  • If a count point is used on the operation, you must first remove the count point before you can complete the order with a lower quantity.
Warehouse

The warehouse where the products are stored. A planned inventory transaction for the produced item is created in this warehouse.

Routing

The routing for the production of the manufactured item. If no routing is entered, there are no estimated production costs defined for the production order.

Default value

The default routing is based on the Default Routing field in the Routing Parameters (tirou0100m000) session unless order quantity dependent routings are used.

Click Retrieve Routing to determine the default routing.

Product Variant

A unique configuration of a configurable item. The variant results from the configuration process and includes information such as feature options, components, and operations.

Example

Configurable item: electric drill

Options:

  • 3 power sources (batteries, 12 V or 220 V)
  • 2 colors (blue, gray).

A total of 6 product variants can be produced with these options.

Planning
Update Method

The method by which the production order data is updated.

Reference

This date determines the selection of operation lines and BOM lines defined in these sessions:

  • Bill of Material (tibom1110m000)
  • Routing Operations (tirou1102m000)
Planning Method

If the Planning Method field is Forward, the delivery date is planned forward based on the Production Start field.

If the Planning Method field is Backward, the production start date is planned backward based on the Planned Delivery field.

You can only alter this field for:

  • Manually-entered orders
  • Orders transferred from the Warehousing package.
Production Start

The date and time on which the order is planned to be taken into production. The Production Start field is filled during production order creation. If the production planning changes, this date can be automatically updated.

The start date of the order can be copied from the planned orders generated in the modules:

  • Warehouse Orders
  • Inventory Planning
  • Order Planning

Forward planning If the planning method field has the value Forward, the production start date can be used to calculate the delivery date.

Backward planning If the planning method field has the value Backward, the production start date can be derived from the delivery date and the order lead time of the item. The production start date is then calculated as follows: Production start date = delivery date - order lead time of item This formula is used in the following situations:

  • When you manually enter a production order
  • When you click the Plan button to recalculate the production start date
  • When a production order for an item of type Manufactured has no routing and is transferred to the Shop Floor Control module.
Note

The calendar that is used for the production order depends on the Used Calendar Type field in the Routing Parameters (tirou0100m000) session:

If the Used Calendar Type field is Company, the company calendar (defined in the Companies (tcemm1170m000) details session) is used.

If the Used Calendar Type field is Work Center, the calendar of the work center's department (defined in the Departments (tcmcs0565m000) details session) is used.

  • If you selected Work Center in the Used Calendar Type field, but no work center calendar is available, the calendar of the department's enterprise unit is used.
  • If you selected Work Center in the Used Calendar Type field, but neither a work center calendar nor an enterprise unit calendar is available, the calendar of the department's company (defined in the Companies (tcemm1170m000) details session) is used.

You can manually modify the calculated start date.

Requested Delivery

The date that the customer has requested the production order.

  • If the planning method is Forward, the Requested Delivery Date equals the Planned Delivery Date of the moment the production order is generated.
  • If the planning method is Backward, the Requested Delivery Date is the starting point for planning.

If a production order, originating from a sales order, is transferred from Enterprise Planning, the requested delivery date equals the sales order delivery date minus the warehouse inbound, warehouse outbound, safety time and extra lead time. These four lead times cause a difference between the sales order delivery date and the planned delivery date.

You can only alter the requested delivery date:

  • If you manually enter a production order.
  • If an order is transferred from Warehousing.
Planned Delivery

The delivery date and time of the production order.

Allowed values

If the manufactured item is an RPT item a schedule period must have been defined for the delivery date. Schedule periods can be defined in the Calendars and Periods module and must be linked to a schedule in the Repetitive Manufacturing module.

The delivery date of the order is copied from the planned orders generated in the modules:

  • Inventory Planning
  • Order Planning

Forward planning If the planning method field has the value Forward, the delivery date can be derived from the start date and the order lead time of the item. The delivery date is then calculated as follows: Production start date = delivery date + order lead time of item This formula is used in the following situations:

  • When you manually enter a production order
  • When you click the Plan button to recalculate the production start date
  • When a production order for an item of type Manufactured has no routing and is transferred to the Shop Floor Control module.
Note

The calendar that is used for the production order depends on the Used Calendar Type field in the Routing Parameters (tirou0100m000) session:

If the Used Calendar Type field is Company, the company calendar (defined in the Companies (tcemm1170m000) details session) is used.

If the Used Calendar Type field is Work Center, the calendar of the work center's department (defined in the Departments (tcmcs0565m000) details session) is used.

  • If you selected Work Center in the Used Calendar Type field, but no work center calendar is available, the calendar of the department's enterprise unit is used.
  • If you selected Work Center in the Used Calendar Type field, but neither a work center calendar nor an enterprise unit calendar is available, the calendar of the department's company (defined in the Companies (tcemm1170m000) details session) is used.

Backward planning If the planning method field has the value Backward, the delivery date can be used to calculate the production start date.

You can manually modify the calculated delivery date.

Confirmed Delivery

The production delivery date of the order confirmed to the customer by, for example, the shop floor planner. You can manually alter this date, until the production order is completed.

Order Distribution Present

If this check box is selected, the order has one of the following distribution types:

Allowed values

Distribution Type

Operations Present

If this check box is selected, the production order has at least one operation.

Operations Blocked

If this check box is selected, at least one of the operations of the production order has been blocked.

Related topics

Text

If this check box is selected, text that you have written for the order will be shown in the report.

Standard Inspection Orders

If this check box is selected, an inspection order is linked to the production order.

Rework Order

If this check box is selected, the production order is a rework order.

Related topics

Print Label

If this check box is selected, a label is printed for this production order when you use the Report Orders Completed (tisfc0520m000) session to report the production order as complete.

Planning
Planner

The employee responsible for planning.

Shop Floor Planner

The employee responsible for planning on the shop floor.

Routing Group

routing group

LN retrieves the default routing group from the Routing Group field of the Item - Ordering (tcibd2100s000) session.

Priority

The priority of an order determines the print sequence in the Print Production Order Planning by Priority (tisfc1410m000) session. The highest priority is indicated by 1, the lowest by 999.

Default value

By default priority 999 is assigned to an order.

The value in this field is also used to decide in which order to return a tool.

Contains Customer Furnished Material

If this check box is selected, the production order contains customer furnished material.

Sold - to B. Partner

If an order is a sales order this field displays the business partner it is sold to.

Actual Dates
Time-phased Inventory Movement Date

The date the quantity on order of the manufactured item is expected to be received in inventory, as recorded in the planned inventory transactions.

Production Start

The date and time when the hours were booked for the first time for the production order.

Completion

The date and time when the production order was completed.

Note

When a production order is reported as completed, you can enter an earlier date as completion date.

Actual Delivery Date

The date and time when the order was delivered.

Closing

The date and time when the production order was closed.

Previous Operation(s)

This field determines the effect of operation rescheduling on the planning of preceding operations.

When moving operation 30 of the following operation structure, operations 10 and 20 are affected by the moving method previous operation field.

[...]

The moving method for operations is not taken into consideration when shifting the production planning by means of the Production Orders (tisfc0501m000) session or the Shift Production Planning (tisfc1202m000) session. The moving method is only used when shifting on the operation level in the Production Planning (tisfc0110m000) details session.

Default value

The default for this field is the Moving Method Prev. Opr. field in the Default Production Order Data (tisfc0102m000) session.

Subsequent Operations

This field determines the effect of operation rescheduling on the planning of follow-up operations.

When moving operation 30 of the following operation structure, operations 40, 50, and 60 are affected by the moving method next operation field:

[...]

The moving method for operations is not taken into consideration when shifting the production planning by means of the Production Orders (tisfc0501m000) session or the Shift Production Planning (tisfc1202m000) session. The moving method is only used when shifting on the operation level in the Production Planning (tisfc0110m000) details session.

Default value

The default for this field is the Moving Method Next Opr. field in the Default Production Order Data (tisfc0102m000) session.

Quantities
Quantities
Ordered

The order quantity to be produced.

Initial

The value of the Quantity Ordered field at the time the production order was released.

To Deliver

The total quantity of the manufactured item that is about to be delivered into inventory, including any previous quantities.

Allowed values

You can post a quantity that is greater than the quantity reported as completed for the last operation. The planning is then adjusted accordingly.

As soon as Warehousing finishes the inbound procedure for some of the delivered items:

  • The value of the Quantity to Deliver field is added to the Quantity Delivered field
  • The Quantity to Deliver field is reduced by the quantity that has been processed in Warehousing

You can also report complete negative quantities.

Delivered

The quantity of the item produced by the production order that was delivered to its warehouse.

Rejected

The quantity of the production order that was rejected during the production process.

Note

Once a quantity is rejected, it can either be Quarantined or Scrapped.

Scrapped

The quantity of the item produced by the production order that was scrapped. This quantity can no longer be reworked or used for any purpose.

Quantity Current Planning

The value of the quantity planned output field in the Production Planning (tisfc0110m000) session for the final operation for the production order.

Note

If a production order has no operations, this field equals the Quantity Ordered field.

Rejects
Reason for Scrap

The reason for the rejection. Use a reason with reason type Rejection Blocking.

To define the reasons for rejection, use the Reasons (tcmcs0105m000) session.

Backflushing
Materials

If this check box is selected, backflushing is applied as method to issue the material.

You can choose to clear or select the check box as long as the production order is not active. If you clear this check box, the Backflush Materials check box for material in the Material to Issue for Production Orders (ticst0101m100) session is also cleared. If you select this check box, the Backflush Materials check box for material in the Material to Issue for Production Orders (ticst0101m100) session is also selected.

Default value

The default for this field is the Backflush Materials field in the Items - Production (tiipd0101m000) session.

Serialized items

Serialized items can only be backflushed if in the Items - Warehousing (whwmd4500m000) details session the Serials in Inventory check box is cleared, and the Register Serial Issue During As Built field is Yes. In all other cases, serialized items cannot be backflushed.

If the serialized item is lot-controlled, the lot from which the items are backflushed is based on the outbound method ( Last In First Out (LIFO), First In First Out (FIFO)) as is defined in the Items - Warehousing (whwmd4500m000) details session.

Hours

If this check box is selected, the hours for the production order are accounted for through backflushing.

Default value

The default for this field is the Backflush Hours field in the Items - Production (tiipd0101m000) session.

Related topics

Backflushing (without Operations)
Quantity to Backflush

The quantity that still has to be backflushed.

Quantity Backflushed

The quantity already backflushed.

Order Distribution
Distribution Type
Costing
Calculation Office

The calculation office of the production order.

Default value

The default for this field is the Calculation Office field in the Default Production Order Data (tisfc0102m000) session.

Related topics

Split Hours in Setup and Production

If this check box is selected, the estimated and actual hours of an operation are split up.

The estimated and actual hours of an operation can be split up in setup time hours and cycle time hours. This results in a setup part and a production part for the estimated and the actual man and machine hours, which can be viewed in, for example, the Estimated vs. Actual Hours Costs (ticst0502m000) session.

Note

Selecting this check box can negatively impact system performance if hours are backflushed. Hours are backflushed if the Backflush Hours check box in the Items - Production (tiipd0101m000) session is selected.

WIP Transfer Cost Component

The cost component on which WIP transfers between work centers are posted.

The cost component entered should be of type WIP Transfer Costs. If the Financial Transactions by Work Center check box has been cleared, you can leave the WIP Transfer Cost Comp. field empty,

You cannot change this field after the estimates have been frozen or the first WIP transfer has been executed.

The value in this field is the default value for the WIP Transfer Cost Comp. field in the Production Orders (tisfc0501m000) session.

Related topics

Dates
Moment Freezing Estimates

The moment when LN freezes the estimated order costs. When the estimated order costs have been frozen, you can no longer modify the data in the Estimated Materials (ticst0101m000) session.

Default value

The default for this field is the Moment Freezing Estimates field in the Default Production Order Data (tisfc0102m000) session.

Moment of Completion Posting

The moment when LN posts the financial transactions for the completed quantities to Financials.

This field can have the following values:

  • Quantity Completed
    Every time you report a quantity of the main item completed, LN posts the corresponding financial transactions.
  • Order Status Completed
    When the production order status is set to Completed, LN posts the corresponding financial transactions.
Note

To limit the number of postings and obtain the best performance, it is recommended to set this field to Order Status Completed, unless you require more frequent posting of transactions.

Default value

The default for this field is the Moment Completion Posting field in the Shop Floor Control Parameters (tisfc0500m000) session.

Calculation Date

The date on which the calculation of the estimated end item unit costs is based.

The date in the Calculation Date field in the Production Orders (tisfc0501m000) session is not necessarily the date when the calculation is performed, because you can define in the Calculate Estimated End Item Unit Costs (ticst0210m000) session another date than the current date for the calculation.

Note
  • This date is only filled when the calculation is performed successfully.
  • This date is used in the Estimated vs. Actual Hours Costs (ticst0502m000) session for determining the effective date of the cost prices of materials.
Actual Costing Date

The actual date on which the calculation of the estimated end item unit cost is based.

Status
Financial Transactions by Work Center

If this check box is selected, you can view the production results by work center. The default setting is determined by the Financial Transactions by Work Center checkbox in the Shop Floor Control Parameters (tisfc0100s000) session.

Actual WIP Transaction Done

If this check box is selected, a WIP transaction has been done, which means the order status has become Active.

Estimated Costs Are Frozen

If this check box is selected, the estimated end item unit costs have been frozen, which means they can no longer be modified.

The moment the estimated end item unit costs are frozen depends on the Moment Freezing Estimates field.

Definitively Closed

If this check box is selected, all financial transactions for the production order were removed using the Delete Production Order Transactions (ticst3200m000) session. Therefore, you can no longer reset the production order status.

Use Actual Valuation For
End Item Receipt Posting

If this check box is selected, end items are received in inventory at their actual costs, and valued according to the defined actual valuation method.

Note

Calculation office variances can occur for SFC orders with project pegs if planned project pegs deviate from the actual project pegs of the end item.

Performance aspects

The setting of this field could affect system performance and database growth. For more information, refer to Actual cost price for receipt posting.

Subassembly Receipt Posting

If this check box is selected, subassemblies are received in inventory at their actual costs. These are determined by aggregating the costs incurred during subassembly.

Note

If the Subcontracting with Material Flow check box is cleared, you cannot select this option.

If this check box is cleared, the subassemblies are received in inventory based on estimated costs.

WIP Transfers and Completions

If this check box is selected, the financial transactions of the type WIP Transfer Issue, WIP Transfer Receipt and Completion are logged against actual costs.

Project Costing Data
Project

The project for which the production order is intended.

If this field is empty, the product of the production order is an anonymous item.

Status

The status assigned to the project.

Calculation Office

The calculation office of the project.

Related topics

Calculation Office

The description of the calculation office.

Print Status
Order Covering Note

This field indicates whether the covering note has been printed.

Routing Sheet

This field indicates whether the routing sheet has been printed.

Operation Note

This field indicates whether the operation note has been printed.

Material List

This field indicates whether the material list has been printed.

Material Issue Note

This field indicates whether the material issue note has been printed.

Subcontracting Note

This field indicates whether the subcontracting note has been printed.

Checklist

This field indicates whether the checklist has been printed.

Sawing List

This field indicates whether the sawing list or the collective sawing list have been printed.

Cutting List

This field indicates whether the cutting list or the collective cutting list have been printed.

Receipt Note

This field indicates whether the receipt note has been printed.

Inspection Note

This field indicates whether the inspection note has been printed.

Serial Number List

This field indicates whether the serial numbers have been printed.

Order Distribution

Select the order distribution.

Allowed values

Possible Values

Other Reports
Work in Process

Four check boxes indicate if certain costing reports have been printed.

Each of the check boxes refers to a report printed by one of the following sessions:

  • Print Work-in-Process (ticst0450m000)
  • Print Actual Production Costs (ticst0415m000)
  • Print Posted Production Results by Work Center (ticst1401m000)
  • Print Operation Times Deviation against Norm (ticst1402m000)
Actual Production Costs

Four check boxes indicate if certain costing reports have been printed.

Each of the check boxes refers to a report printed by one of the following sessions:

  • Print Work-in-Process (ticst0450m000)
  • Print Actual Production Costs (ticst0415m000)
  • Print Posted Production Results by Work Center (ticst1401m000)
  • Print Operation Times Deviation against Norm (ticst1402m000)
Performance Analyses

Four check boxes indicate if certain costing reports have been printed.

Each of the check boxes refers to a report printed by one of the following sessions:

  • Print Work-in-Process (ticst0450m000)
  • Print Actual Production Costs (ticst0415m000)
  • Print Posted Production Results by Work Center (ticst1401m000)
  • Print Operation Times Deviation against Norm (ticst1402m000)
Deviations Operation Times

Four check boxes indicate if certain costing reports have been printed.

Each of the check boxes refers to a report printed by one of the following sessions:

  • Print Work-in-Process (ticst0450m000)
  • Print Actual Production Costs (ticst0415m000)
  • Print Posted Production Results by Work Center (ticst1401m000)
  • Print Operation Times Deviation against Norm (ticst1402m000)
Miscellaneous
Production Order Split
Order Split Applied

If this check box is selected, the production order is split off into one or more child orders.

Parent Order

The production order number of the parent order.

Note

If this field is specified, this is a child production order that originates from a split order.

Quality
First Article Inspection

If this check box is selected, a first article inspection is performed once a quantity of the production order is completed.

Note

This check box is only visible if the Quality Management (QM) check box is selected in the Implemented Software Components (tccom0100s000) session.

First article inspection is triggered for a production order, when the rules are defined for the main item of the production order in the First Article Inspection (qmptc2150m900) session.

Receipt Inspection required

If this check box is selected, an inspection of the items is required upon receipt of the finished quantity in the warehouse.

Note

This check box is only visible if the Quality Management (QM) check box is selected in the Implemented Software Components (tccom0100s000) session.

If the production order has the status Released, Active, To be Completed, Completed, Closed, Archived this check box cannot be cleared.

Standard Inspection Orders

If this check box is selected, standard inspection orders are attached to the production order.

Specification
Business Partner

The sold-to business partner to which this supply object has been demaned pegged.

LN can use the items supplied by the current order to fulfill an order for the sold-to business partner displayed in this field; LN does not use these items for any other business partner.

Business Object Type

The type of order to which this order has been demand pegged.

Note

The following fields are always used in combination; together, they identify the relevant order or order line:

  • Business Object
  • Business Object
  • Business Object Reference
Business Object

The order, or order line, to which the items in this order have been demand pegged.

Note

The following fields are always used in combination; together, they identify the relevant order or order line:

  • Business Object
  • Business Object
  • Business Object Reference
Business Object Reference

A transaction identification more detailed than the business object, for example, a receipt number or an order number. You can use the reference during reconciliation to match transactions if the business object alone does not provide enough information, for example, during GRNI reconciliation.

Note

The business object reference is not the same as a reference link.

Reference

The reference code to which this supply object has been demand pegged.

LN can only use the items supplied by the current order to fulfill a demand specified by the reference displayed in this field.

LN can use this field in two ways:

  • If the Business Partner field is filled, LN uses the Reference field to record a reference code defined by a customer.
  • If the Business Partner field is empty, LN uses the Reference field to record an internal reference.

You can use a reference code to keep a collection of parts linked together, even if they follow different routings, for example, if some of the parts are transported to a subcontractor to be returned later.

Product Variant

A unique configuration of a configurable item. The variant results from the configuration process and includes information such as feature options, components, and operations.

Example

Configurable item: electric drill

Options:

  • 3 power sources (batteries, 12 V or 220 V)
  • 2 colors (blue, gray).

A total of 6 product variants can be produced with these options.

Option List ID

 

Retrieve Revision of Engineering Item

Click to get the E-item revision linked to the item.

Default Order Quantity

Click to put the default order quantity for repetitive items in the Quantity Ordered field. The default order quantity is the basic capacity bottleneck work center.

Retrieve Default Routing

Click to get the default routing for the item.

Plan

Click to recalculate the order dates.

Release Order

Click to change the status of the production order to Released.

Print Production Order Documents
Print Production Orders
Print Subsequent Material Deliveries
Print Rejects
Print Inventory by Production Order
Production Order Distribution

Click to start the Order Distribution (tisfc0105m000) session.

You can only click if the following is true:

  • The Unit Effectivity check box in the Implemented Software Components (tccom0500m000) session is selected.
  • An order distribution is available for the production order.

Related topics: Overview of unit effectivity

As-Built Header for Serial End Items
Print Material Shortages by Production Order
Print Production Order Documents and Release

Click to print order documents in the Print Production Order Documents (tisfc0408m000) session, after which the status of the planned production order automatically changes to Released.

Option List

Click to start the Option List (tcibd4522m000) session.

Report Order Completed

Click to start the Report Orders Completed (tisfc0120s000) session, in which you can report a production order or a partial order quantity as complete. The production order status changes to To be Completed.

Close Order

Click to start the Close Production Orders (ticst0201m000) session.