Operation (Step) - Process Variables (tirou1111m000)

Use this session to link one or more process variables directly to an operation, or to an operation step of a microrouting.

Related topics

 

Item

An item that occurs in any module of Manufacturing. It is a purchased, manufactured, or generic item that is used in a generic/production bill of material or in a generic/production routing.

Routing

The sequence of operations required to manufacture an item.

For each operation, the task, machine, and work center are specified, as well as information about setup time and cycle time.

Operation

One of a series of steps in a routing that are carried out successively to produce an item.

The following data is collected during a routing operation:

  • The task. For example, sawing.
  • The machine used to carry out the task (optional). For example, sawing machine.
  • The place where the task is carried out (work center). For example, woodwork.
  • The number of employees required to carry out the task.

This data is used to compute order lead times, to plan production orders and to calculate cost prices.

/

The sequence number of the operation. This number is based on the effective/expiry dates, and is used to distinguish between operations.

The effectivity and expiry date for operations are used in:

  • Enterprise Planning
  • Cost Price Calculation
  • Shop Floor Control
Operation Step

A suboperation connected to a routing operation.

An operation step can contain information such as, instructions, process information, and tools information.

Process Variable

A setting or an input value related to a machine, a tool, or to process quality that is relevant to carry out an operation or an operation step. For example, cutting depth, cutting speed, and temperature.

Upper Control Limit

The process variable's upper control limit that is expressed as an absolute value or as a percentage.

Absolute

If the upper control limit is expressed as an absolute value, define the maximum target value of the process variable.

Example

If the target value is 30 and you do not want the upper control limit to exceed 33, enter 33 in this field.

Percentage

If the upper control limit is expressed as a percentage, define the percentage with which the process variable's target value can be exceeded.

Example

If the target value is 30 and you do not want the upper control limit to exceed 33, enter 10% in this field.

Lower Control Limit

The process variable's lower control limit, which is expressed as an absolute value or as a percentage.

Absolute

If the lower control limit is expressed as an absolute value, you must define the minimum value that the process variable's input value can be lower than the target value.

Example

If the target value is 30 and you do not want the lower control limit to be lower than 27, enter 27 in this field.

Percentage

If the lower control limit is expressed as a percentage, define the percentage that the process variable's input value can be lower than the target value.

Example

If the target value is 30 and you do not want the lower control limit to be lower than 27, enter 10% in this field.

Target Value

The process variable's target value.

Deviation Expressed In

The expression of the measurement deviation.

Default value

This field is defaulted from the Deviation Expressed In field in the Process Variables (tirou0105m000) session.

Upper Control Limit

The unit in which the deviation is expressed.

Task

An activity to manufacture or repair an item. For example, sawing, drilling, or painting.

A task is carried out on a work center, and can be related to a machine.

Work Center

The default work center where the task is carried out.

Machine

The machine on which the operation is performed.