Exploded work orders

When the work order status is changed to exploded, the work order is broken into individual components. Work orders must be released or unreleased to be exploded.

Unexploded work orders

These changes can be made to unexploded work orders:

  • Delete the work order
  • Change the quantity of finished goods
  • Change the work order date
  • Add, delete, or change assembly instructions

Exploded work orders

These changes can be made to exploded work orders:

  • Select a substitute component item
  • Change the component quantity and packaging
  • Choose another location from which to find a component
  • Add or delete components
  • Add, delete, or change comments and burdens
  • Add, delete, or change byproducts

When a work order is exploded, components, extended quantities, burdens, and byproducts are added to the work order. Any notes that are attached to components, burdens, and byproducts are also added. Component inventory is allocated when the work order is exploded. The costs that are associated with that work order are calculated.

Work orders can be exploded in these ways:

  • Creating exploded work orders during production scheduling
  • Manually exploding work orders
  • Exploding several work orders by running a batch program

Using a batch program, several work orders can be exploded at once. Work orders can be exploded based on a range of work order numbers or production start dates. Work orders must be in Released status before you can run the batch program to explode them.

Exploding work order

This table shows how components are added to a work order during explosion. For example, if you create a work order to produce 50 red bicycles, the components are added to the work order in the quantities shown.

Bicycle component Finished good component Exploded work order
Frame and fork assembly (red) 1 each 50 each
Handlebar 1 each 50 each
Spoke wheel, front 1 each 50 each
Geared spoke wheel, rear 1 each 50 each
Racing tire 2 each 100 each
Wheel reflector 4 each 200 each
Gel seat 1 each 50 each
Link chain 1 each 50 each
Pedal crank with bearings 1 each 50 each
Metal pedal 2 each 100 each